BMW 5-series (E60) 2007 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E60 Model Year: 2007 Generation Generation Code: E60/E61 (Second Generation) Codes E Code Designation: E60 (Sedan) / E61 (Touring) 👋...

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标签: 2007 5 Series BMW Car Cars E60 Featured

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Description

🏷️ Basic Information

Identification

Make:

Model:

5-series

Chassis Code:

Model Year:

Generation

Generation Code:

E60/E61 (Second Generation)

Codes

E Code Designation:

E60 (Sedan) / E61 (Touring)

👋 Introduction

Market Position

Segment:

Executive Sedan/Estate segment

Competitors 2007:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type

Key Features

Vehicle Platform:

E60 platform known for its sophisticated chassis, advanced electronics, and driver-focused dynamics

Manual Value Proposition:

Provides comprehensive, dealership-level repair and maintenance information, empowering owners and independent mechanics to service the vehicle accurately and efficiently

📋 Manual Details

Coverage Areas

Covered Models:

All BMW 5-series (E60/E61) models for the 2007 model year

Engine Variants Covered:

All engine variants offered in the 2007 E60/E61 range (e.g., 525i, 530i, 550i, 525d, 530d)

Page Count

Estimated Page Count:

Extensive (typical for factory service manuals of this era, often exceeding 2000 pages across multiple volumes or a comprehensive digital package)

Manual Type

Type:

Factory Authorized Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, tuning, fuel injection, ignition, cooling, lubrication, emission controls

Control System:

Engine control unit (ECU) diagnostics and calibration, electronic control systems

Mechanical:

Complete mechanical component servicing and repair

Fuel System:

Fuel delivery, injectors, pumps, pressure regulation, fuel tank servicing

Emission Control:

Catalytic converters, oxygen sensors, exhaust gas recirculation (EGR), evaporative emission control (EVAP)

Intake Exhaust Cooling:

Intake manifold, exhaust system, radiator, thermostat, water pump, coolant system diagnostics

Lube System:

Oil pump, oil filter, oil cooler, lubrication system diagnostics

Ignition Starting Charging:

Spark plugs, ignition coils, starter motor, alternator, battery system diagnostics

Automatic Transmission:

Service, repair, diagnostics, fluid changes, electronic controls for automatic transmissions

Manual Transmission:

Service, repair, diagnostics, clutch system, fluid changes for manual transmissions

Transfer Propeller Shaft:

Driveshaft, universal joints, propeller shaft servicing and repair

Drive Shaft Axle:

Axle shafts, CV joints, differential servicing and repair

Differential:

Front and rear differential servicing, fluid changes, repair

Suspension:

Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications

Wheels Tires:

Wheel bearing servicing, tire pressure specifications, wheel balancing, wheel torque specifications

Brake Control:

ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brake-force Distribution) diagnostics and repair

Brakes:

Front and rear brake systems, rotors, pads, calipers, brake fluid specifications and bleeding procedures

Parking Brake:

Parking brake system servicing and adjustment

Steering Column:

Steering column assembly, tilt and telescope adjustments, steering wheel removal and installation

Power Steering:

Power steering pump, rack and pinion, fluid type and capacity, bleeding procedures

Air Conditioning:

AC system diagnostics, refrigerant types and capacities, compressor, condenser, evaporator servicing

Supplemental Restraint System:

Airbag system diagnostics, SRS module, seat belt pretensioners, component replacement procedures

Seat Belt:

Seat belt mechanism servicing and inspection

Engine Immobilizer:

Immobilizer system diagnostics and key programming procedures

Cruise Control:

Cruise control system diagnostics and repair

Wiper Washer:

Wiper motor, linkage, washer pump and fluid system servicing

Door Lock:

Door lock actuators, central locking system diagnostics and repair

Meter Audio Visual:

Instrument cluster, audio system, navigation system, display diagnostics and repair

Horn:

Horn system diagnostics and repair

Windshield Glass Mirror:

Windshield replacement, glass seals, mirror adjustments and replacement

Instrument Panel:

Instrument panel removal, installation, and component servicing

Seats:

Seat adjustment mechanisms, heating and ventilation systems (if equipped), upholstery care

Body Exterior:

Hood, doors, fenders, bumpers, body panel alignment and repair

Body Interior:

Interior trim panels, headliner, carpet, console removal and installation

Electrical System:

Complete vehicle electrical system troubleshooting, component testing, wiring repair

Multiplex Can Communication:

CAN bus network diagnostics, multiplexed systems, communication protocols

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid level checks, filter replacements, inspection procedures

Diagnostics:

Systematic troubleshooting procedures for all major vehicle systems, diagnostic trouble codes (DTCs) interpretation and resolution

Repair:

Step-by-step repair instructions for virtually all components and systems, from simple bulb replacement to major engine and transmission overhauls

Installation:

Procedures for installing replacement parts and accessories

Technical Depth

Depth:

Comprehensive, factory-level detail including disassembly, assembly, adjustments, and specifications

Detail Level:

Includes detailed diagrams, illustrations, exploded views, and wiring schematics

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick information retrieval

Print Quality

Printability:

Fully printable pages, allowing users to print specific sections or entire documents

Image Resolution:

High-resolution images and diagrams allowing for enlargement and detailed viewing

Binding Type

Binding Type:

Digital (no physical binding)

Paper Type

Paper Type:

N/A (Digital Format)

Requirements

Software Requirements:

Adobe PDF Reader and Winzip (free)

Operating System Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible

⚙️ Engine Specifications

Primary Engine

Common Engines 2007:

3.0L Inline-6 (N52B30) for 530i, 4.8L V8 (N62B48) for 550i, 3.0L Turbo Diesel (M57TU2) for 530d

Performance

Horsepower Range:

Approx. 255 hp (530i) to 360 hp (550i), Diesel variants around 231 hp (530d)

Torque Range:

Approx. 236 lb-ft (530i) to 360 lb-ft (550i), Diesel variants around 384 lb-ft (530d)

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) or Direct Injection (DI) depending on engine variant

🔧 Transmission

Standard

Standard Transmission:

6-speed manual transmission (on select gasoline models)

Optional

Optional Transmission:

6-speed Steptronic automatic transmission (with manual shifting mode)

Features

Transmission Features:

Adaptive transmission control, Sport mode, manual override

📐 Dimensions

Exterior

Wheelbase:

Approx. 116.4 inches (2956 mm) for Sedan (E60)

Length:

Approx. 191.1 inches (4855 mm) for Sedan (E60)

Weights

Curb Weight Range:

Approx. 3600 - 4000 lbs (1630 - 1815 kg) depending on engine and configuration

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

5-Star (typically for models of this era)

Active Features

Active Safety:

ABS, DSC (Dynamic Stability Control), Traction Control, EBD

Passive Features

Passive Safety:

Front airbags, side airbags, curtain airbags, seatbelt pretensioners

💡 Technology Features

Infotainment

Infotainment System:

iDrive infotainment system (updated for 2007), optional Logic 7 audio system

Driver Assistance

Driver Assistance Features:

Optional Active Steering, Adaptive Cruise Control (ACC), Park Distance Control (PDC), optional Heads-Up Display (HUD)

Connectivity

Connectivity:

Bluetooth integration, USB audio interface (optional)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 miles or annually, based on Condition Based Service (CBS) system

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil Specification:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic oil, typically 0W-30 or 5W-30

Coolant Specification:

BMW Blue Antifreeze/Coolant, or equivalent with silicate inhibitors

Brake Fluid Specification:

DOT 4

Known Issues

Common E60 Issues:

Valve cover gasket leaks, oil pan gasket leaks, coolant leaks (valley pan, expansion tank), VANOS solenoids, water pump failure, ignition coil failure, ABS/DSC sensor issues, electric power steering pump issues

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Focus on 'Sheer Driving Pleasure', blending performance, luxury, and technology

Model Evolution

E60 Introduction:

Introduced in 2003 as a replacement for the E39 5-series, featuring significant design and technological advancements

Production

Production Years E60:

2003-2010

🏆 Awards & Recognition

Recognitions

Industry Accolades:

The E60 5-series generally received positive reviews for its driving dynamics, technology, and luxury. Specific awards would vary by model year and publication.