Target Audience:
BMW owners seeking to perform DIY maintenance and repairs, independent repair shops, automotive technicians
Advantage:
Provides factory-level information, comprehensive coverage, and immediate accessibility compared to physical manuals or less detailed guides.
Features:
Detailed substeps, critical notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/photos/drawings, enlarged insets, easy-to-use table of contents, combined troubleshooting and electrical service with wiring diagrams.
Benefit To Owner:
Save money on repair costs, gain in-depth understanding of vehicle systems, perform repairs accurately and efficiently.
Model Variants Covered:
All models, engines, trim levels, and transmission types within the E60/E61 generation (2003-2010)
Estimated Pages:
Hundreds of pages (exact count not specified, but described as comprehensive)
Type:
Workshop Repair Service Manual
Engine Service:
Engine repair and service, fuel injection, fuel system, cooling system, emission system, engine control system
Transmission Service:
Transmission service and repair (manual and automatic), differential, drive axle
Braking System:
Brake system service and repair
Electrical System:
Electrical system diagnosis and repair, wiring diagrams, engine control system wiring
Suspension Steering:
Suspension, steering system service and repair
Body Chassis:
Chassis and body repair, interior components
Safety Restraint:
Restraint system (airbags, seatbelts) information
Climate Control:
Heater and air conditioning system service
Maintenance:
General maintenance, periodic lubrication, scheduled service
Troubleshooting:
Comprehensive troubleshooting guidance for various systems
Repair Rebuild:
Detailed step-by-step repair and disassembly/assembly procedures for all covered systems
Diagnostics:
Diagnostic information and procedures, often integrated with electrical service
Depth:
Professional-level, factory-equivalent detail used by local service/repair shops, covering both routine maintenance and complex repairs
Engine Options:
Covers a wide range of engines offered in the E60/E61 generation, likely including 6-cylinder naturally aspirated (e.g., N52, M54), 6-cylinder turbocharged (e.g., N54, N55), V8 naturally aspirated (e.g., N62), and potentially diesel variants (e.g., M57). Specific engine codes would be detailed within the manual.
Performance Data:
Detailed specifications for horsepower, torque, and performance metrics for each engine variant are included.
Fuel System Details:
Comprehensive coverage of fuel injection systems, fuel pump operation, fuel injectors, fuel pressure regulation, and fuel filter replacement.
Standard Transmission:
Likely includes information on manual transmissions (e.g., Getrag 6-speed) and automatic transmissions (e.g., ZF 6-speed automatic, Steptronic).
Optional Transmission:
Information on all available transmission options, including their specific service and repair procedures.
Transmission Features:
Details on transmission control modules, shift solenoids, torque converters, and fluid service procedures.
Exterior Dimensions:
Specific exterior dimensions (length, width, height, wheelbase) for both E60 Sedan and E61 Touring models would be detailed, varying by specific sub-model and configuration. Example: E60 wheelbase approx. 2888 mm.
Interior Dimensions:
Information on interior passenger volume, seating configurations, and cabin space.
Cargo Volume:
Specific cargo capacity figures for the E60 sedan trunk and E61 touring cargo area, including details on rear seat folding mechanisms.
Curb Weight:
Curb weight specifications for various engine and trim combinations of the E60/E61.
Crash Test Results:
While the manual itself may not list specific crash test ratings (like NHTSA or IIHS), it will detail the operation and repair of safety systems involved in crashworthiness.
Active Safety:
Information on systems like ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), Traction Control, and potentially adaptive cruise control components.
Passive Safety:
Detailed coverage of the restraint system, including airbags (front, side, curtain), seatbelt pre-tensioners, and their associated control modules and sensors.
Infotainment System:
Coverage related to the iDrive infotainment system, navigation, radio, and climate control interfaces. Specifics on system diagnostics and component replacement.
Driver Assistance Systems:
Information on repair and calibration of systems like parking sensors, rain sensors, automatic headlights, and potentially advanced features like Active Steering or Adaptive Cruise Control components.
Connectivity Features:
Details on Bluetooth integration, USB ports, and auxiliary inputs if equipped. Troubleshooting for communication modules.
Lighting Systems:
Service and repair for halogen, Xenon (HID), and LED lighting systems, including adaptive headlights and cornering lights, as well as bulb replacement procedures.
Oil Change Interval:
Details on BMW's Condition Based Service (CBS) system for oil and filter changes, typically around 15,000 miles or annually, depending on driving conditions.
Brake Fluid Interval:
Recommended interval for brake fluid flush and replacement, typically every 2 years.
Spark Plug Interval:
Service intervals for spark plug replacement vary by engine, often between 60,000 to 100,000 miles for modern BMW engines.
Engine Oil Spec:
Specific BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) compliant synthetic engine oil, typically 5W-30 or 0W-30, depending on engine and climate. Manual will specify exact grades.
Coolant Spec:
BMW Blue (G48 ethylene glycol) or similar approved antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Spec:
Specific ATF (Automatic Transmission Fluid) for ZF transmissions (e.g., Lifeguard fluid) or manual transmission gear oil. Manual will specify exact types and capacities.
Common E60 E61 Issues:
Common issues addressed in such manuals often include: oil separator (PCV) system failures, coolant leaks (water pump, thermostat housing), VANOS solenoids, fuel injector issues (especially on N54), ignition coil failures, alternator failure, EGS (transmission control module) errors, headlight condensation, and HVAC blower motor resistor failures. The manual will provide diagnostic and repair procedures for these.
Bmw Legacy:
The E60/E61 represents BMW's continued dedication to luxury, performance, and advanced engineering in the executive sedan and wagon segments.
E60 E61 Evolution:
The E60/E61 generation marked a significant shift in BMW design language, introducing the more aggressive 'flame surfacing' aesthetic, advanced electronic systems (iDrive), and a wider range of powerful engines. It succeeded the E39 and was later succeeded by the F10/F11.
Manufacturing Locations:
Primarily manufactured in Germany, with potential assembly in other BMW global facilities.
