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BMW 518 518i 1988 Service Repair Workshop Manual

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$17.99
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 518, 518i Model Code: E34 Year: 1988 👋 Introduction Market Position Segment: Executive/Luxury Sedan Target Audience: Discerning buyers seeking...
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BMW 518 518i 1988 Service Repair Workshop ManualBMW 518 518i 1988 Service Repair Workshop ManualBMW 518 518i 1988 Service Repair Workshop ManualBMW 518 518i 1988 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Model Variant:
518, 518i
Model Code:
E34
Year:
1988
👋 Introduction
Market Position
Segment:
Executive/Luxury Sedan
Target Audience:
Discerning buyers seeking performance, luxury, and engineering excellence.
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 Quattro, Jaguar XJ6
Key Features
Design Philosophy:
Elegant styling, driver-focused ergonomics, advanced engineering for its time.
Powertrain Emphasis:
Smooth power delivery, reliable performance, sporty handling.
Interior Appointments:
High-quality materials, comfortable seating, driver-oriented dashboard layout.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
Extensive (specific count not provided, typical for full workshop manual)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely Print (based on typical availability for this era), potentially digital conversion available
📖 Manual Coverage
Systems Covered
Engine:
Full Engine Service, Overhaul, Tuning, Fuel System, Ignition System, Cooling System, Lubrication System, Emission Control
Transmission:
Manual and Automatic Transmission Overhaul, Clutch, Drive Axles, Driveshafts
Brakes:
Hydraulic System, Antilock Braking System (ABS) if equipped, Parking Brake, Brake Component Service
Steering:
Power Steering System, Steering Gearbox, Steering Column
Suspension:
Front and Rear Suspension Components, Shock Absorbers, Springs, Bushings, Alignment Procedures
Electrical:
Wiring Diagrams, Lighting System, Starting System, Charging System, Ignition System, Instrument Cluster, Switches, Relays, Fuses, Diagnostic Procedures
Body:
Body Panel Repair, Doors, Hood, Trunk, Bumpers, Glass Replacement, Interior Trim, Sealing
Climate Control:
Heating, Ventilation, and Air Conditioning (HVAC) System Service and Repair
Fuel System:
Fuel Pump, Injectors, Fuel Lines, Fuel Tank, Emission Controls
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups, Fluid Checks and Replacements
Diagnostics:
Troubleshooting Guides, Diagnostic Charts, Fault Code Interpretation (where applicable for the era)
Repair:
Step-by-Step Repair Instructions for all major systems, Component Replacement, Reassembly Procedures
Overhaul:
Engine Rebuild, Transmission Rebuild, Differential Rebuild Procedures
Specifications:
Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Specifications
Wiring Diagrams:
Detailed Electrical Schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
Troubleshooting Level:
Advanced, covering symptom-based diagnosis and component testing
Rebuild Level:
Full rebuild procedures for major mechanical components
📊 Manual Specifications
File Format
Digital Format:
Likely PDF if digitally sourced. If original print, then not applicable.
Print Quality
Print Quality:
Typically high-quality, clear diagrams and text for original BMW manuals.
Binding Type
Binding:
Likely perfect bound or spiral bound for ease of use in a workshop environment.
Paper Type
Paper Type:
Durable, thick paper stock suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code 518:
M20B20 (2.0L Inline-6)
Engine Code 518I:
M20B20 (2.0L Inline-6 with Bosch Motronic fuel injection)
Displacement
Displacement Cc:
1991 cc
Bore Stroke
Bore X Stroke:
80.0 mm x 66.0 mm
Compression Ratio
Compression Ratio:
8.8:1 (Typical for M20B20)
Performance 518
Horsepower 518:
129 PS (95 kW; 127 hp) @ 5800 rpm (Approximate)
Torque 518:
174 Nm (128 lb-ft) @ 4500 rpm (Approximate)
Performance 518I
Horsepower 518I:
129 PS (95 kW; 127 hp) @ 5800 rpm (Same as 518, but with EFI)
Torque 518I:
174 Nm (128 lb-ft) @ 4500 rpm (Same as 518, but with EFI)
Fuel System
Fuel Delivery 518:
Carbureted (e.g., Solex or Zenith)
Fuel Delivery 518I:
Bosch L-Jetronic or Motronic electronic fuel injection
Fuel Type
Fuel Type:
Unleaded Gasoline (91 AKI / 95 RON recommended)
Engine Layout
Layout:
Inline 6-Cylinder, Front-mounted, Longitudinal
Valvetrain
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
🔧 Transmission
Standard
Standard Transmission:
4-Speed Manual Transmission (Getrag 260)
Optional
Optional Transmission:
4-Speed Automatic Transmission (ZF 4HP22)
Features
Rear Wheel Drive:
Yes
Final Drive Ratio:
Varies by transmission and differential option (e.g., 3.46:1 common)
📐 Dimensions
Exterior
Length:
4720 mm (185.8 in)
Width:
1751 mm (68.9 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2795 mm (110.0 in)
Weights
Curb Weight:
Approximately 1450-1550 kg (3197-3417 lbs), depending on options
Gross Vehicle Weight Rating:
Not specified in product info, consult specific vehicle VIN.
🛡️ Safety Features
Ratings
Crash Test Results:
NHTSA and IIHS ratings for this era are generally not comparable to modern standards. Focus is on passive safety features of the time.
Active Features
Antilock Brakes:
Optional ABS (Bosch II or III depending on production date)
Traction Control:
Not typically available on 518/518i models.
Passive Features
Airbags:
Driver airbag became standard later in the E34's lifecycle, likely optional or unavailable for early 1988 models.
Seatbelts:
3-point front and rear seatbelts
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette radio, often with upgraded speaker systems. Limited digital integration.
Driver Assistance
Cruise Control:
Standard or optional on most models.
Connectivity
Connectivity Options:
None by modern standards. Some models may have had early cellular phone integration as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions. Consult manual for exact specification.
Spark Plug Replacement:
Refer to manual, typically around 30,000-50,000 km (18,000-30,000 miles).
Coolant Flush:
Recommended every 2-3 years or as per manual.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 depending on climate. Consult manual for precise BMW approval.
Engine Oil Capacity:
Approximately 4.0-4.5 liters (4.2-4.8 US quarts) with filter change.
Coolant Type:
BMW Antifreeze/Coolant (Blue) or equivalent ethylene glycol-based coolant.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
ZF TE-ML 11B or Dexron II (later recommendations may vary, consult manual).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Coolant System:
Plastic thermostat housings and expansion tanks can become brittle and crack over time. Water pump failure is also common. M20 engines are known for head gasket issues if overheated.
Electrical System:
Corrosion in wiring harnesses, failing fuel pump relays, dashboard warning lights (e.g., ABS, check engine), window regulator issues.
Engine M20:
Valve stem seals can degrade, leading to oil consumption. Timing belt replacement is critical; failure causes catastrophic engine damage. Eccentric shaft sensor (on later M20s) can fail.
Suspension:
Worn control arm bushings, ball joints, and rear trailing arm bushings due to age and mileage.
Body:
Rust, particularly around wheel arches, sills, and door bottoms. Headliner sagging.
Parts Availability
Parts Status:
Some specialized parts may be difficult to source, requiring specialist BMW suppliers or used parts.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine', sport sedans, and engineering prowess.
Model Evolution
E34 Introduction:
The E34 generation of the 5 Series replaced the E28 and was produced from 1988 to 1996. It marked a significant step forward in aerodynamics, chassis technology, and comfort.
518 518I Positioning:
The 518 and 518i were the entry-level models in the E34 lineup, offering the core BMW driving experience at a more accessible price point, primarily for European markets. The 'i' designation indicates fuel injection.
Production
Production Period:
1988-1996 (E34 Generation)
Production Locations
Manufacturing Plants:
Dingolfing, Germany (Primary)
🏆 Awards & Recognition
Recognitions
Historical Accolades:
The E34 generation as a whole received numerous accolades for its driving dynamics, comfort, and build quality from automotive publications worldwide.
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