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BMW 518 1981-1985 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 518 Codes Chassis Code: E28 👋 Introduction Market Position Positioning: The BMW 518 (E28) was positioned as a refined...
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BMW 518 1981-1985 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Model Variant:
518
Codes
Chassis Code:
E28
👋 Introduction
Market Position
Positioning:
The BMW 518 (E28) was positioned as a refined and sporty executive sedan, offering a blend of comfort, performance, and BMW's signature driving dynamics in the mid-size luxury segment.
Competitive Analysis
Competitors:
Competed with vehicles such as the Mercedes-Benz W123/W124 E-Class, Audi 100/200, and Jaguar XJ6.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive, and responsive steering, characteristic of BMW's 'Ultimate Driving Machine' ethos.
Build Quality:
Exhibited excellent build quality and durability, typical of BMW vehicles from this era.
Design:
Featured the distinctive Paul-Henry Narkov-designed E28 bodywork, an evolution of the E12 generation.
📋 Manual Details
Coverage Areas
Service Maintenance:
Comprehensive
Troubleshooting:
Extensive
Engine Mechanical:
Complete
Engine Electrical:
Detailed
Fuel System:
Comprehensive
Ignition System:
Detailed
Cooling System:
Comprehensive
Exhaust System:
Detailed
Transmission Manual:
Complete
Transmission Automatic:
Comprehensive
Drivetrain:
Detailed
Suspension Front:
Complete
Suspension Rear:
Complete
Steering System:
Comprehensive
Brake System:
Complete
Electrical System Body:
Detailed
Lighting System:
Comprehensive
HVAC System:
Detailed
Bodywork Interior:
Comprehensive
Bodywork Exterior:
Detailed
Diagnostic Troubleshooting:
In-depth
Page Count
Estimated Pages:
Approx. 1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical Systems:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshaft, valve train, oil pump, timing components.
Engine Electrical Systems:
Ignition system, starting system, charging system, engine control unit (ECU) diagnosis, sensor operation.
Fuel And Emission Systems:
Fuel injection system (K-Jetronic), fuel pump, injectors, fuel filter, emission control systems, exhaust gas recirculation (EGR).
Transmission Drivetrain Systems:
Manual transmission overhaul, automatic transmission service, clutch system, driveshafts, differential.
Suspension Steering Systems:
Front and rear suspension components, shock absorbers, springs, control arms, sway bars, power steering system, steering rack.
Brake Systems:
Front and rear disc brakes, brake calipers, master cylinder, brake booster, parking brake.
Electrical And Body Systems:
Wiring diagrams, lighting, instruments, power windows, central locking, wiper system, HVAC controls, body panel removal.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and adjustment.
Component Overhaul:
Engine rebuild, transmission rebuild, differential overhaul, carburetor/fuel injection system servicing.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues, fault code interpretation (where applicable).
Electrical Diagnostics:
Wiring diagram interpretation, testing of sensors, actuators, and control modules.
Wheel Alignment And Tire Service:
Specifications for wheel alignment, tire rotation, and balancing.
Technical Depth
Depth:
Comprehensive, covering everything from basic tune-ups to complete engine and transmission overhauls and electrical system diagnosis.
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Clarity:
High
Diagram Resolution:
Sharp
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M10 (specific variant for 518)
Engine Type:
Inline-4 Cylinder, Naturally Aspirated
Displacement:
1.8 Liters (1766 cc)
Performance
Horsepower:
Approx. 90-105 PS (depending on market and specific tune)
Torque:
Approx. 140-155 Nm (depending on market and specific tune)
Fuel System
Fuel Delivery:
Bosch K-Jetronic Mechanical Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium)
Engine Management
Ignition System:
Electronic Ignition with distributor
🔧 Transmission
Standard
Transmission Type:
4-speed Manual
Optional
Transmission Type:
3-speed Automatic (ZF 3HP22)
Features
Clutch:
Single dry plate (manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 4620 mm (181.9 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1415 mm (55.7 in)
Wheelbase:
Approx. 2795 mm (110.0 in)
Weights
Curb Weight:
Approx. 1300-1400 kg (2866-3086 lbs)
🛡️ Safety Features
Ratings
Crash Test Era:
Designed to 1980s safety standards; modern crashworthiness comparisons are not directly applicable.
Active Features
Brakes:
Front disc brakes, rear drum brakes (standard on 518), optional rear discs on some models.
Passive Features
Seatbelts:
Standard front seatbelts, optional rear seatbelts.
Body Structure:
Reinforced passenger cell.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player, often with options for upgraded speakers.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models, particularly later E28s.
Connectivity
Connectivity Features:
N/A (Technology era focused on mechanical and basic electrical systems).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Air Filter:
Inspect every 20,000 km (12,000 miles), replace as needed.
Spark Plugs:
Replace every 30,000-40,000 km (18,000-24,000 miles).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 20W-50 or 15W-40 (check manual for precise recommendations based on climate).
Coolant:
Ethylene glycol-based coolant, BMW blue or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or equivalent.
Known Issues
Common Problems:
Rust (wheel arches, sills, battery tray), worn suspension bushings, aging fuel lines, distributor head issues, vacuum leaks, overheating (if cooling system not maintained).
Electrical Problems:
Corroded connections, failing relays, instrument cluster issues.
📚 Vehicle History
Brand Heritage
Heritage:
BMW, Bayerische Motoren Werke AG, has a long-standing reputation for producing high-performance luxury vehicles with a focus on driving pleasure and engineering excellence.
Model Evolution
Predecessor:
BMW E12 5 Series
Successor:
BMW E34 5 Series
Production
Production Years E28:
1981-1988
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Era Awards:
While specific awards for the 518 model are not widely documented, the E28 generation as a whole was highly regarded for its engineering and driving dynamics by automotive journalists of its time.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained, with a robust mechanical foundation.
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