BMW 519 E28 Service Repair Manual 1981-1985

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🏷️ Basic Information Identification Make: BMW Model: 5 Series E28 Model Code: E28 Production Years Covered: 1981-1985 Codes Manual Product Code: BMW 519 E28 Service Repair Manual 1981-1985 👋 Introduction...

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标签: 1981 1982 1983 1984 1985 519 E28 BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series E28

Model Code:

Production Years Covered:

1981-1985

Codes

Manual Product Code:

BMW 519 E28 Service Repair Manual 1981-1985

👋 Introduction

Market Position

Positioning:

The definitive DIY and professional guide for the BMW E28 5 Series owner and mechanic.

Value Proposition:

Empowers users to perform repairs and maintenance efficiently, saving time and money.

Competitive Analysis

Comparison To Official Manuals:

Offers comparable detail and accuracy to factory service manuals, often with clearer diagnostic flowcharts.

Key Features

Detail Level:

Factory-quality, highly detailed instructions.

Accessibility:

Instant download format for immediate access to repair information.

Usability:

Designed for both novice DIYers and experienced technicians.

📋 Manual Details

Coverage Areas

Market Focus:

Global

Geographic Coverage:

North America, Europe, Asia

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system (belts/chains), lubrication system.

Engine Management:

Fuel injection (Bosch L-Jetronic, Motronic), ignition system, sensors, actuators, emission controls, ECU diagnostics.

Transmission:

Manual and Automatic transmission repair, clutch system, driveline components (driveshafts, CV joints).

Suspension:

Front and rear suspension, shock absorbers, springs, control arms, ball joints, bushings, steering linkage.

Brakes:

Hydraulic brake system, ABS (if equipped), brake discs, calipers, pads, lines, master cylinder, parking brake.

Electrical System:

Wiring diagrams, starter motor, alternator, battery, lighting system, instrumentation, power windows, locks, mirrors.

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling.

Bodywork:

Body panel removal/installation, door mechanisms, glass, trim, rust prevention, corrosion repair.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection/replacement.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (where applicable).

Repair Procedures:

Step-by-step repair instructions for all major mechanical and electrical components.

Component Rebuild:

Detailed instructions for rebuilding engines, transmissions, carburetors (if applicable), and other major components.

Specification Data:

Torque specifications, clearances, timing marks, fluid capacities, electrical resistance values.

Diagnostics:

Engine performance diagnostics, electrical system testing, HVAC system troubleshooting.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete overhauls and diagnostics.

Level:

Professional Technician Level

📊 Manual Specifications

File Format

Format Type:

Portable Document Format (PDF)

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages for on-site use.

Print Quality

Image Resolution:

High-resolution images, diagrams, and schematics.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

M30 (inline-six)

Engine Variants:

528i (2.8L M30B28), 535i (3.4L M30B34)

Performance

528I Horsepower:

Approx. 181 hp (DIN) @ 5800 rpm

528I Torque:

Approx. 240 Nm (177 lb-ft) @ 4200 rpm

535I Horsepower:

Approx. 211 hp (DIN) @ 5400 rpm

535I Torque:

Approx. 290 Nm (214 lb-ft) @ 4000 rpm

Fuel System

Injection System:

Bosch L-Jetronic (early models), Bosch Motronic (later models, especially M30B34)

Fuel Type:

Unleaded gasoline (Premium)

Engine Construction

Block Material:

Cast Iron

Cylinder Head Material:

Aluminum Alloy

Timing Drive:

Single Row Timing Chain (M30)

🔧 Transmission

Standard

Type:

4-speed Manual (Getrag 260)

Optional

Type:

3-speed Automatic (ZF 3HP22) or 4-speed Automatic (ZF 4HP22)

Features

Clutch Type:

Single dry plate (manual)

Automatic Control:

Hydraulic control with torque converter

📐 Dimensions

Exterior

Length:

Approx. 4,840 mm (190.6 in)

Width:

Approx. 1,738 mm (68.4 in)

Height:

Approx. 1,415 mm (55.7 in)

Wheelbase:

Approx. 2,794 mm (110.0 in)

Weights

Curb Weight:

Approx. 1,400 - 1,550 kg (3086 - 3417 lbs), depending on engine and options

🛡️ Safety Features

Ratings

Crash Test Performance:

Early 1980s safety standards; robust chassis design for its era.

Active Features

Optional on some models, standard on later high-performance variants (e.g., M535i, M5).

Traction Control:

Not typically available on E28 models.

Passive Features

Airbags:

Driver's airbag optional on later models, not standard.

Seatbelts:

3-point inertia-reel seatbelts front and rear.

Chassis Design:

Reinforced passenger cell, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/Cassette stereo systems, often with upgraded speaker options.

Navigation:

Not available on E28 models.

Driver Assistance

Cruise Control:

Optional on most models.

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

Not available.

Climate Control

System:

Manual or automatic climate control options available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first.

Transmission Fluid:

Manual: Inspect at 30,000 miles, change as needed. Automatic: Change every 30,000-60,000 miles (check manual).

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles.

Timing Belt Chain:

M30 engines use a chain, generally requires inspection for wear, not replacement like a belt.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-40 or 15W-50 recommended (check owner's manual for specific viscosity based on climate).

Coolant:

BMW Blue Antifreeze or equivalent (50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4.

Transmission Fluid Manual:

API GL-4 or GL-5 SAE 75W-90 or 75W-80 synthetic gear oil.

Transmission Fluid Automatic:

Dexron III or equivalent (ZF fluid specifications may vary).

Known Issues

Rust Corrosion:

Common in wheel arches, rocker panels, door bottoms, and around the windshield.

Engine Oil Leaks:

Valve cover gasket, oil pan gasket, front and rear main seals.

Cooling System:

Aging hoses, water pump failures, radiator leaks, thermostat issues.

Fuel System:

Fuel pump degradation, injector clogging (especially with age), fuel accumulator issues (L-Jetronic).

Electrical:

Fuse box corrosion, relay failures, alternator brushes, headlight switch issues, frayed wiring harnesses.

Suspension Bushings:

Wear and tear on control arm bushings, sway bar links, and subframe bushings leading to noise and poor handling.

Instrument Cluster:

Pixelated displays, dead pixels, odometer failure (common in later models).

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Known for 'The Ultimate Driving Machine', emphasizing performance, engineering, and driver engagement.

Model Evolution

Predecessor:

BMW 5 Series E12

Successor:

BMW 5 Series E34

Key Design Elements:

Iconic 'Hofmeister kink', kidney grille, upright greenhouse, driver-oriented dashboard.

Production

Manufacturing Locations:

Germany (Dingolfing), South Africa, Mexico, Thailand.

Production Volume:

Over 600,000 units produced during its lifecycle.

Performance Variants

M Model:

M5 (E28) - introduced in 1984, featuring the M88/3 engine, a development of the M1 supercar engine.

M Model Engine:

3.5L M88/3 inline-six, producing approx. 286 hp.

🏆 Awards & Recognition

Recognitions

Performance Awards:

Consistently praised in automotive press for its driving dynamics, balance, and build quality.

Safety Recognition:

While specific crash ratings from modern bodies are not applicable, its robust construction was a hallmark of BMW safety for its time.

Ratings

Reliability Perception:

Generally considered reliable with proper maintenance; common issues are age-related wear and tear.

Certifications

Certification Type:

Factory quality standards.