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BMW 520i 1988 Service Repair Workshop Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: BMW Model: 520i Year: 1988 Codes Chassis Code: E34 Engine Code: M20B20 👋 Introduction Market Position Segment: Executive Sedan Competitors: Mercedes-Benz W124 E-Class, Audi V8,...
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厂商:
斯库: 432715
标签: 1988 520i BMW Car Cars Misc
BMW 520i 1988 Service Repair Workshop ManualBMW 520i 1988 Service Repair Workshop ManualBMW 520i 1988 Service Repair Workshop ManualBMW 520i 1988 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
520i
Year:
1988
Codes
Chassis Code:
E34
Engine Code:
M20B20
👋 Introduction
Market Position
Segment:
Executive Sedan
Competitors:
Mercedes-Benz W124 E-Class, Audi V8, Jaguar XJ6, Volvo 740/760
Key Features
Design:
Iconic E34 design characterized by clean lines, aerodynamic efficiency, and premium build quality.
Engineering:
BMW's renowned driving dynamics, balanced chassis, and sophisticated engineering.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service, repair, and diagnostic information for the 1988 BMW 520i (E34).
Page Count
Estimated Pages:
800+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.0L M20B20 inline-six cylinder, including timing, valve adjustments, lubrication, cooling, fuel injection (Bosch Motronic), ignition, and exhaust systems.
Transmission:
4-speed automatic (4HP22) and 5-speed manual transmissions, including clutch, gearbox, differential, driveshafts, and shift mechanisms.
Chassis:
Suspension (front strut, rear multi-link), steering (power assisted rack and pinion), brakes (front ventilated discs, rear discs, ABS), wheels, and tires.
Electrical:
Complete electrical system, including battery, charging system, starter, lighting, dashboard instruments, ignition switch, wiring diagrams, fuses, relays, power windows, central locking, and HVAC controls.
Bodywork:
Exterior body panels, doors, hood, trunk, bumpers, glass, seals, and interior trim components.
Procedures Included
Maintenance:
Routine maintenance procedures, oil changes, filter replacements, spark plug replacement, brake pad service, fluid checks and replacements.
Repair:
Detailed repair instructions for all major mechanical and electrical components, including engine overhauls, transmission rebuilds, brake caliper service, and suspension component replacement.
Troubleshooting:
Diagnostic charts and troubleshooting guides for common issues related to engine performance, electrical faults, and drivability problems.
Diagnostics:
Step-by-step diagnostic procedures, including use of BMW specialized tools (e.g., diagnostic readout boxes, multimeters) and interpreting fault codes.
Technical Depth
Depth:
Expert-level detail suitable for professional mechanics, including torque specifications, diagnostic trouble codes (DTCs), and specialized tool requirements.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, component measurement (e.g., cylinder bore, piston ring gap, bearing clearances), and reassembly with specifications.
Electrical Diagrams:
Comprehensive wiring diagrams for all vehicle systems, color-coded and clearly labeled for ease of use.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans with searchable text for efficient navigation.
Print Quality
Printable:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Displacement:
2.0 Liters (1990 cc)
Configuration:
Inline-6 Cylinder
Valvetrain:
SOHC (Single Overhead Camshaft), 12 valves
Performance
Horsepower:
129 hp @ 5800 rpm
Torque:
174 Nm (128 lb-ft) @ 4500 rpm
Fuel System
Injection Type:
Bosch Motronic (Electronic Fuel Injection)
Fuel Type:
Unleaded Gasoline (Octane Rating 91+)
Engine Management
ECU:
Bosch Motronic M1.3
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic (4HP22)
Features
Manual Clutch:
Hydraulically actuated single dry plate clutch.
Automatic Modes:
Standard and Sport modes (depending on specific variant/market).
📐 Dimensions
Exterior
Length:
4735 mm (186.4 in)
Width:
1751 mm (68.9 in)
Height:
1412 mm (55.6 in)
Wheelbase:
2799 mm (110.2 in)
Weights
Curb Weight Manual:
1430 kg (3153 lbs)
Curb Weight Automatic:
1470 kg (3241 lbs)
Gross Vehicle Weight:
Approx. 1970 kg (4343 lbs)
🛡️ Safety Features
Ratings
ABS:
Standard (Anti-lock Braking System) on most models/markets.
Active Features
Braking:
Front ventilated discs, rear solid discs with ABS.
Steering:
Power-assisted recirculating ball steering (later E34 models used rack and pinion, but 1988 520i typically had recirculating ball).
Passive Features
Airbags:
Driver's airbag was optional on early E34 models, but became more common later in production.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front occupants.
Body Structure:
Reinforced safety cage, crumple zones, and impact-absorbing pillars.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with premium sound options like HiFi system. Speaker quality can vary.
Driver Assistance
ABS:
Standard ABS system for enhanced braking control.
Connectivity
Gsm:
N/A (Pre-dates widespread mobile integration)
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil type used.
Air Filter:
Inspect every 20,000 km (12,000 miles), replace as needed or every 40,000 km (24,000 miles).
Spark Plugs:
Replace every 30,000-50,000 km (18,000-30,000 miles) depending on type (e.g., copper vs. platinum).
Coolant Flush:
Every 2-3 years or 40,000-60,000 km (24,000-37,000 miles).
Fluid Specifications
Engine Oil:
API SG or higher, viscosity 10W-40 or 5W-30 (consult manual for exact BMW specification).
Coolant:
BMW Blue or Green antifreeze mixed 50/50 with distilled water (ethylene glycol based).
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-4 gear oil (e.g., SAE 75W-90).
Transmission Fluid Automatic:
ATF Dexron II or III (consult specific BMW fluid spec).
Known Issues
Engine M20:
Common issues include head gasket leaks, oil pan gasket leaks, and cracked valve covers due to age and heat cycles. Thermostat housing leaks.
Electrical:
Corrosion in connectors, failure of fuse box terminals, aging wiring harness insulation, and faulty SRS modules (if equipped).
Suspension:
Wear in control arm bushings, ball joints, and shock absorbers leading to noise and handling degradation.
Cooling System:
Plastic coolant expansion tank can become brittle and crack. Water pump failures are also common.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to 'The Ultimate Driving Machine' ethos, emphasizing performance, luxury, and engineering.
Model Evolution
E34 Introduction:
The E34 generation succeeded the E28 and introduced a more modern, aerodynamic design and improved chassis dynamics.
E34 Production Years:
1987-1996
Production
Manufacturing Locations:
Primary manufacturing in Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
E34 Reputation:
The E34 generation is widely regarded as one of the best engineered sedans of its era, praised for its build quality and driving dynamics.
Ratings
Carmagazine Rating:
Frequently cited in 'best of' lists for affordable modern classics.
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