Market Position:
The BMW 5 Series (E39) represented BMW's commitment to sporty luxury sedans, offering a blend of performance, comfort, and advanced technology in its segment, competing with models like the Mercedes-Benz E-Class and Audi A6.
Competitive Analysis:
The 2000 BMW 525i, with its inline-six engine and renowned BMW handling, was positioned as a driver's choice within the executive sedan market. This manual provides the essential technical data to maintain and repair this sophisticated vehicle.
Key Features:
This service manual provides detailed information specific to the 2000 525i model, enabling users to perform factory-level diagnostics and repairs, ensuring the longevity and optimal performance of their BMW.
Target Audience:
Professional automotive technicians, independent repair shops, and experienced DIY mechanics.
Systems Covered:
Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, ignition system, lubrication system, transmission (manual and automatic), drivetrain, suspension, steering, brakes (ABS/DSC), chassis, bodywork, interior, climate control, electrical systems (including DME, EWS, body control modules), infotainment, safety systems (airbags, seat belts).
Procedures Included:
Detailed diagnostic procedures, step-by-step repair instructions, routine maintenance schedules and procedures, component replacement, troubleshooting guides, wiring diagrams, torque specifications, special tool requirements, performance specifications, overhaul procedures, alignment specifications.
Technical Depth:
Comprehensive from basic maintenance and diagnostics to complete engine and transmission overhauls, electrical system troubleshooting, and body panel repairs. Suitable for professional technicians and advanced DIY enthusiasts.
Troubleshooting Guides:
Extensive troubleshooting sections with symptom-based diagnostics, fault code interpretation (OBD-II), and step-by-step fault isolation procedures.
Wiring Diagrams:
Detailed, system-specific wiring diagrams for all electrical components, including engine management, lighting, comfort features, and body electronics.
Body And Trim Repair:
Procedures for body panel removal/installation, dent repair, rust prevention, interior trim panel removal, and seat upholstery repair.
Diagnostic Tools:
Information on using BMW's diagnostic systems (e.g., GT1/TIS, DIS) and common OBD-II scanners for fault code retrieval and live data analysis.
Print Quality:
High-resolution, allowing for clear printing of all diagrams and text.
Binding Type:
Digital PDF (printable)
Paper Type:
Not applicable for digital download.
Searchability:
PDF format typically allows for keyword searching of content, enhancing diagnostic efficiency.
Engine Type:
Inline 6-cylinder, Double VANOS
Displacement:
2494 cc (2.5 Liters)
Horsepower:
189 hp @ 5900 rpm
Torque:
245 Nm (181 lb-ft) @ 3500 rpm
Compression Ratio:
10.2:1
Fuel Injection:
Sequential Electronic Fuel Injection (SEFI), Bosch Motronic DME
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Oil Capacity:
6.5 Liters (6.9 US Quarts)
Recommended Oil:
SAE 5W-30 Synthetic (Refer to manual for specific BMW LL-01 or LL-98 approval)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) ignition modules
Engine Control Unit:
Bosch Motronic DME (Digital Motor Electronics)
Standard Transmission:
5-speed Manual (Getrag Type)
Optional Transmission:
5-speed Automatic (Steptronic)
Transmission Fluid Type:
BMW ATF LT-3 or equivalent (for automatic transmission)
Transmission Fluid Capacity Auto:
Approx. 8.5 Liters (8.9 US Quarts) for complete refill (refer to manual for exact capacity)
Clutch Type:
Hydraulically actuated single dry plate clutch (for manual)
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger) - For E39 Generation (model year specific ratings may vary slightly)
Active Features:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Traction Control (ASC+T on some models)
Passive Features:
Front dual-stage airbags, front side-impact airbags, head protection system (HPS) for front occupants, crumple zones, reinforced side-impact door beams.
Infotainment System:
BMW Professional Radio, optional Business CD, optional Navigation System (MK III or MK IV), optional Harman Kardon sound system.
Driver Assistance Features:
Cruise Control, Park Distance Control (PDC) on some models, Rain-sensing wipers (optional), Xenon Adaptive Headlights (optional).
Connectivity Options:
BMW Assist telematics system (optional, may require subscription), voice control for navigation and radio (optional).
Comfort Features:
Automatic climate control, heated seats, power-adjustable front seats with memory, power tilt/telescope steering wheel.
Oil Change Interval:
Every 7,500 - 15,000 miles (12,000 - 24,000 km) or annually, depending on driving conditions and oil used (refer to Condition Based Service - CBS system if equipped).
Spark Plug Replacement:
Approx. 60,000 miles (100,000 km) for standard plugs, potentially longer for iridium or platinum plugs (refer to manual for specific type).
Coolant Change:
Every 2-3 years or as recommended by the vehicle's Condition Based Service (CBS) system.
Brake Fluid Change Interval:
Every 2 years, regardless of mileage.
Brake Fluid Type:
DOT 4 (BMW High Performance)
Power Steering Fluid Type:
Pentosin CHF 11 S or BMW P/N 83 29 0 429 576 (refer to manual)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent silicate-free long-life coolant.
Transmission Fluid Type Manual:
BMW MTF LT-2 or equivalent manual transmission fluid (refer to manual for specific viscosity)
Known Issues:
VANOS (Variable Nockenwellensteuerung) rattle/failure, cooling system leaks (water pump, radiator, hoses), oil leaks (valve cover gasket, oil pan gasket), ABS/DSC sensor failures, window regulator failures, sagging headliner, ignition coil issues, fuel pump failure, and Check Engine Light (CEL) due to various sensors or vacuum leaks.
Brand Heritage:
BMW, known as Bayerische Motoren Werke AG, has a long-standing reputation for producing performance-oriented luxury vehicles with a focus on driving dynamics and engineering excellence.
Model Evolution:
The E39 generation of the BMW 5 Series was produced from 1995 to 2003, succeeding the E34 and preceding the E60. It marked a significant advancement in styling, technology, and chassis dynamics for the 5 Series line.
Production Years E39:
1995-2003
Manufacturing Locations:
Germany (Dingolfing Plant), and various global assembly plants.
Recognitions:
The E39 5 Series generation received numerous accolades during its production run, including 'Car of the Year' awards and consistent high rankings in automotive reviews for its driving dynamics, build quality, and refinement.
Ratings:
Frequently praised by automotive journalists for its superior handling, balanced chassis, and comfortable ride compared to its competitors.
