BMW 525 525i 2001 Workshop Repair Service Manual

常规价格: $17.99
促销价: $17.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 525i Year: 2001 Chassis Code: E39 Engine Code Primary: M54B25 Body Style Primary: Sedan 👋 Introduction Market Position Segment:...

20 people are viewing this right now

类型: Car

斯库: 434762

标签: 2001 525 525i BMW Car Cars Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Model Variant:

Year:

Chassis Code:

Engine Code Primary:

M54B25

Body Style Primary:

Sedan

👋 Introduction

Market Position

Segment:

Executive/Luxury Mid-Size Sedan

Key Competitors:

Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160), Jaguar S-Type

Target Demographic:

Affluent professionals, individuals seeking a blend of performance, luxury, and German engineering

Key Features Vehicle

Handling:

Renowned for balanced chassis dynamics and precise steering

Ride Quality:

Comfortable yet controlled ride, typical of BMW's 'Ultimate Driving Machine' philosophy

Interior Appointments:

Premium materials, driver-focused cockpit, advanced ergonomics for its time

Key Features Manual

Value Proposition:

Essential resource for maintaining and repairing the E39 525i, enabling cost savings and extending vehicle lifespan

Technical Accuracy:

Authoritative guide based on BMW's official service documentation

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

Pages Estimated:

1500+

Intended Audience:

Professional Technicians and Advanced DIYers

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, cooling, lubrication, fuel delivery, ignition, emissions

Transmission:

Manual and Automatic transmission service, repair, diagnostics, fluid specifications

Drivetrain:

Front suspension, rear axle, driveshaft, differentials, CV joints

Brakes:

Hydraulic system, ABS, DSC, rotor and pad replacement, caliper overhaul

Steering:

Power steering system, steering column, tie rods, alignment specifications

Suspension:

Front McPherson strut, rear multi-link, shock absorbers, springs, bushings

Electrical System:

Battery, charging system, starter, ignition system, lighting, wiring diagrams, fuse box locations

Body And Chassis:

Body panel repair, doors, hood, trunk, interior trim, glass replacement

Climate Control:

HVAC system, A/C compressor, heater core, blower motor, climate control module

Safety Systems:

Airbag system, seat belts, SRS module, occupant restraint systems

Diagnostics:

OBD-II diagnostics, fault codes, troubleshooting guides, DME (Digital Motor Electronics) troubleshooting

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plugs, coolant flush, brake fluid flush, transmission fluid changes

Repair:

Engine component replacement (e.g., alternator, water pump), transmission rebuild, suspension component replacement, brake caliper overhaul

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults across all systems

Installation:

Component installation procedures (e.g., sensor replacement, module programming guidance)

Specifications:

Torque specifications for critical fasteners, alignment angles, fluid capacities, diagnostic parameters

Technical Depth

Depth:

Comprehensive from basic preventative maintenance to in-depth engine and transmission overhauls and complex electrical diagnostics

Diagrams And Illustrations:

Detailed exploded views, wiring diagrams, diagnostic flowcharts

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for easy information retrieval

Printability:

Printable pages for workshop use

Quality:

High-resolution scans ensuring clarity of text and diagrams

Completeness:

Full workshop manual coverage for the specified model

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-cylinder, naturally aspirated

Displacement:

2494 cc (2.5 Liters)

Bore X Stroke:

84.0 mm x 75.0 mm

Compression Ratio:

10.2:1

Valvetrain:

DOHC, 24 valves (4 valves per cylinder), Double VANOS (variable camshaft timing)

Horsepower Peak:

189 hp @ 6000 rpm

Torque Peak:

245 Nm (181 lb-ft) @ 3500 rpm

Performance

0-60 Mph Estimated:

7.7 - 8.2 seconds (depending on transmission)

Top Speed Governed:

Approximately 240 km/h (149 mph)

Fuel System

Fuel Type:

Unleaded Gasoline (91 octane or higher recommended)

Injection System:

Electronic Port Fuel Injection (Bosch Motronic ME 7.2)

Fuel Pump Pressure:

Specify PSI/Bar from manual

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (e.g., Getrag GS5-39DZ)

Optional

Type:

5-speed Automatic Transmission (e.g., ZF 5HP19)

Features

Manual Clutch:

Hydraulic, self-adjusting

Automatic Modes:

Steptronic (manual shifting capability)

Fluid Type Manual:

Specify BMW approval (e.g., ATF LT-2 or equivalent GL-4 rated)

Fluid Type Automatic:

Specify BMW approval (e.g., ATF LT-3 or equivalent Dexron III)

📐 Dimensions

Exterior

Length:

4,819 mm (189.7 in)

Width:

1,801 mm (70.9 in)

Height:

1,434 mm (56.5 in)

Wheelbase:

2,830 mm (111.4 in)

Front Track:

1,514 mm (59.6 in)

Rear Track:

1,524 mm (60.0 in)

Weights

Curb Weight Manual:

Approximately 1,585 kg (3,494 lbs)

Curb Weight Automatic:

Approximately 1,610 kg (3,550 lbs)

Gross Vehicle Weight Rating:

Specify GVWR from manual

Towing Capacity:

Not typically recommended/specified for this model

Cargo

Trunk Volume:

460 liters (16.2 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4-star driver, 4-star passenger (for similar E39 models of that era)

IIHS Frontal Offset:

Good (for similar E39 models of that era)

Active Features

Stability Control:

Dynamic Stability Control (DSC) standard on many models

Traction Control:

Automatic Stability Control and Traction (ASC+T)

Brakes:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags (driver and passenger), optional side airbags

Seat Belts:

3-point inertia-reel seat belts with pretensioners and force limiters

Body Structure:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD (radio/CD player) or BMW Professional CD RDS. Optional navigation system (CCC).

Audio System:

Standard 6-speaker system, optional Harman Kardon premium sound system.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Sensors:

Optional Park Distance Control (PDC).

Connectivity

Phone Integration:

Optional Bluetooth preparation with cradle or hands-free system.

Other

Lighting:

Halogen headlights, optional Xenon headlights with auto-leveling and washers.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 miles or annually, as indicated by the vehicle's Condition Based Service (CBS) system or specific driving conditions.

Spark Plug Replacement:

Around 60,000 miles for iridium plugs, refer to manual for specific interval and plug type.

Coolant Flush Interval:

Every 2-3 years or as specified by BMW (often 4 years for initial fill).

Brake Fluid Flush Interval:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

BMW Longlife-01 (LL-01) approved synthetic oil, typically 5W-30 or 0W-40. Consult manual for precise grade.

Engine Oil Capacity:

Approximately 6.5 liters (6.9 US quarts) with filter change.

Coolant Type:

BMW Blue Antifreeze (G48) or equivalent ethylene glycol based coolant mixed with distilled water (50/50 ratio).

Power Steering Fluid Type:

BMW CHF 11S or Pentosin. Do NOT use ATF.

Known Issues

Cooling System:

Plastic coolant expansion tank failures, water pump failures (especially plastic impeller versions), thermostat housing leaks.

Oil Leaks:

Valve cover gasket leaks, oil pan gasket leaks, oil filter housing gasket leaks.

Suspension Components:

Front control arm bushings (bushings separate from the arm), sway bar links, rear subframe bushings (can lead to clunks).

Electrical:

ABS/ASC sensor failures, EWS (immobilizer) issues, pixelation on instrument cluster display, VANOS solenoid issues.

Interior:

Headliner sagging, door panel warping, seat bolster wear.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for building sporty, driver-oriented luxury sedans dating back decades

Model Evolution

E39 Introduction:

The E39 generation of the 5 Series debuted in 1995 (for model year 1996) and represented a significant evolution in design, technology, and refinement over its E34 predecessor.

E39 Facelift:

The 2001 model year represents a mid-cycle facelift for the E39, featuring updated headlights, taillights, bumpers, and interior trim refinements.

525I Positioning:

The 525i occupied the mid-range of the E39 lineup, offering a balance of performance and efficiency powered by BMW's smooth inline-six engines.

Production

Production Period:

1995-2003 (E39 generation)

Manufacturing Locations:

Mainly Dingolfing, Germany; some assembly also occurred in Rosslyn, South Africa; Curitiba, Brazil; and Kaliningrad, Russia.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E39 5 Series (including variants like the 525i) was frequently recognized by Car and Driver magazine as one of its '10Best' cars during its production run.

Motor Trend:

Praised by automotive journalists for its driving dynamics, build quality, and sophisticated engineering.

Ratings

Build Quality Perception:

Consistently ranked highly for build quality and long-term durability, though specific maintenance is crucial.