BMW 528i 1987 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1987 Codes Chassis Code: E28 👋 Introduction Market Position Positioning: Premium mid-size luxury sedan Competitive Analysis Competitors: Mercedes-Benz W124 E-Class, Audi...

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标签: 1987 528i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Premium mid-size luxury sedan

Competitive Analysis

Competitors:

Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ, Cadillac DeVille

Key Features

Driving Dynamics:

Renowned for sporty handling, balanced chassis, and responsive steering

Engine Smoothness:

M30 inline-six known for its refinement and torque

Build Quality:

Exceptional German engineering and robust construction

📋 Manual Details

Coverage Areas

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

Completeness:

Comprehensive

📖 Manual Coverage

Systems Covered

Engine:

M30B28 (2.8L Inline-6)

Engine Management:

Bosch L-Jetronic fuel injection

Transmission:

Getrag 260 (5-speed manual), ZF 4HP22 (4-speed automatic)

Drivetrain:

Rear-wheel drive, limited-slip differential (optional)

Suspension:

Front: MacPherson struts, independent, lower control arms. Rear: Semi-trailing arms, independent.

Brakes:

Front: Ventilated discs. Rear: Solid discs. ABS (optional on some models).

Steering:

Power-assisted recirculating ball

Electrical System:

12V system, alternator, starter, battery, lighting, ignition, sensors

Fuel System:

Bosch L-Jetronic, fuel pump, injectors, lines, tank

Cooling System:

Radiator, fan, water pump, thermostat, hoses

Exhaust System:

Manifold, catalytic converter, muffler, pipes

Body And Chassis:

Body panels, doors, windows, bumpers, frame components

Interior:

Seats, dashboard, trim, climate control

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and changes, tune-ups

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, electrical testing

Repair:

Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component repair

Rebuilding:

Detailed steps for engine and transmission rebuilds

Restoration:

Guidance for refurbishing and restoring various vehicle components

Tune Up:

Ignition timing, spark plug replacement, fuel system adjustments

Valve Adjustment:

Detailed procedure for valve clearance adjustment

Brake Bleeding:

Step-by-step guide for brake system bleeding

Clutch Replacement:

Procedure for replacing the clutch assembly (manual transmission)

Cooling System Flush:

Instructions for flushing and refilling the cooling system

Electrical Troubleshooting:

Wiring diagrams, circuit testing procedures

Bodywork:

Panel alignment, rust repair, trim replacement

Technical Depth

Diagnostic Charts:

Extensive diagnostic flowcharts and symptom analysis

Wiring Diagrams:

Detailed electrical wiring schematics for all systems

Torque Specifications:

Precise torque values for all fasteners and critical components

Special Tools:

Identification and usage of specialized BMW tools

Tolerances:

Engine internal component clearances and assembly tolerances

Rebuild Instructions:

Detailed, step-by-step instructions for major component rebuilds

📊 Manual Specifications

File Format

Print Quality:

High-quality printing, clear diagrams and text

Binding Type

Binding Type:

Stapled/Perfect Bound (typical for this era of manual)

Paper Type

Paper Type:

Durable, semi-gloss paper stock suitable for workshop environments

Page Count

Page Count:

Estimated 800-1200 pages (typical for comprehensive factory-level manuals of this era)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M30B28

Configuration:

Inline 6-cylinder, SOHC

Displacement:

2788 cc (2.8 Liters)

Bore X Stroke:

86 mm x 80 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

181 hp @ 5800 rpm

Torque:

195 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Bosch L-Jetronic Electronic Fuel Injection

Fuel Type:

Unleaded Premium (91+ Octane)

Fuel Capacity:

16.4 US Gallons (62 Liters)

🔧 Transmission

Standard

Type:

Getrag 260 5-speed Manual

Optional

Type:

ZF 4HP22 4-speed Automatic

Features

Manual Fluid:

BMW MTF LT-2 or equivalent (e.g., Red Line MTL)

Automatic Fluid:

Dexron III/Mercon or equivalent

📐 Dimensions

Exterior

Length:

187.5 inches (4763 mm)

Width:

69.3 inches (1760 mm)

Height:

55.3 inches (1405 mm)

Wheelbase:

104.3 inches (2649 mm)

Front Track:

57.7 inches (1465 mm)

Rear Track:

58.4 inches (1483 mm)

Weights

Curb Weight:

Approximately 3300-3500 lbs (1497-1588 kg)

Gross Vehicle Weight Rating:

Approximately 4400 lbs (1996 kg)

Wheel Bolt Pattern:

5x120mm

Wheel Size:

14x6.5 inches or 15x7 inches (standard/optional)

Tire Size:

205/60VR14 or 205/55VR15

🛡️ Safety Features

Ratings

NHTSA Rating:

Not rated under modern NHTSA standards due to age.

Active Features

Anti-lock Braking System (optional, standard on later E28 models, check specific vehicle)

Passive Features

Seatbelts:

Three-point front seatbelts, three-point rear seatbelts

Crumple Zones:

Energy-absorbing front and rear crumple zones

Reinforced Cabin:

Reinforced safety cage and door beams

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM cassette stereo, optional premium sound systems

Driver Assistance

Anti-lock Braking System (optional)

Cruise Control:

Standard cruise control

Trip Computer:

Basic trip computer functions (e.g., distance to empty)

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or annually

Air Filter:

Every 15,000-20,000 miles (24,000-32,000 km)

Spark Plugs:

Every 30,000 miles (48,000 km) (check type, e.g., Bosch W7DC)

Coolant Flush:

Every 2-3 years or 30,000 miles (48,000 km)

Brake Fluid:

Every 2 years (flush and replace)

Fluid Specifications

Engine Oil:

API SG, SAE 20W-50 or 10W-40 (depending on climate). Capacity: 5.75 US Quarts (5.5 Liters) with filter change.

Coolant:

50/50 mix of BMW Antifreeze/Coolant or equivalent (blue coolant) and distilled water.

Power Steering Fluid:

ATF Dexron II or III

Brake Fluid:

DOT 3 or DOT 4

Known Issues

E28 Common Issues:

Cooling system (radiator, hoses, water pump), fuel injector O-rings, heater control valve leaks, vacuum line degradation, front suspension bushings (control arm), differential seals.

Rust:

Common rust areas include fender arches, rocker panels, trunk floor, and sunroof drains.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's legacy of performance-oriented luxury vehicles

Model Evolution

E28 Generation:

Second generation of the BMW 5 Series executive sedan

Predecessor:

E12 5 Series

Successor:

E34 5 Series

Production

Production Years:

1981-1988 (E28 globally), 1987 model year specifically

Manufacturing Locations:

Germany (Dingolfing)

🏆 Awards & Recognition

Recognitions

Automotive Press:

Consistently praised by automotive journalists for its driving dynamics and build quality.