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BMW 528i 1997-2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Model Code: E39 Generation: Fourth Generation Codes Engine Code: M52B28 👋 Introduction Market Position Segment: Executive Mid-size Sedan Competitive Analysis Competitors: Mercedes-Benz...
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类型: Car
厂商:
Bmw
斯库: 393091
标签: 1997 1998 1999 2000 2001 2002 528i BMW Car Cars Misc
BMW 528i 1997-2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Model Code:
E39
Generation:
Fourth Generation
Codes
Engine Code:
M52B28
👋 Introduction
Market Position
Segment:
Executive Mid-size Sedan
Competitive Analysis
Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS, Jaguar S-Type
Key Features
Driving Dynamics:
Renowned for its balanced handling, rear-wheel-drive platform, and refined ride quality.
Build Quality:
Exceptional build quality and premium interior materials synonymous with BMW's reputation.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002
Page Count
Estimated Page Count:
Over 1500
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission (Automatic & Manual), Drivetrain, Exhaust
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, DSC)
Electrical:
ECU, Wiring Diagrams, Lighting, Instrumentation, Power Accessories, HVAC Controls
Body:
Body Panels, Doors, Windows, Locks, Interior Trim, Seats
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Service, Fluid Checks & Replenishment
Repair:
Engine Component Overhaul, Transmission Rebuild, Suspension Bushing Replacement, Brake Caliper Service
Diagnostics:
Troubleshooting Common Issues, Fault Code Interpretation, System Testing Procedures
Technical Data:
Torque Specifications, Clearances, Timing Settings, Electrical Schematics
Technical Depth
Depth:
Comprehensive from routine maintenance to major component overhauls, including detailed diagnostic trees and wiring diagrams.
📊 Manual Specifications
File Format
Compatibility:
Viewable on most devices with PDF reader software.
Print Quality
Resolution:
High-resolution for clear text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Material:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Naturally Aspirated Inline 6-Cylinder, Dual Overhead Camshaft (DOHC), 24 Valves
Displacement:
2.8 Liters (2793 cc)
Performance
Horsepower:
193 hp @ 5500 RPM
Torque:
206 lb-ft (280 Nm) @ 3950 RPM
Fuel System
System:
Multi-Point Fuel Injection (MPFI) with Bosch Motronic electronic engine management.
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent (50/50 mix with distilled water).
🔧 Transmission
Standard
Type:
5-speed Manual (Getrag 280)
Optional
Type:
5-speed Automatic (Steptronic GM 5L40-E)
Features
Automatic Features:
Steptronic manual shift mode.
Fluid Specifications
Automatic Fluid:
Dexron III or equivalent.
Manual Fluid:
BMW Manual Transmission Fluid (MTF-LT-1/LT-2) or equivalent GL-4 rated gear oil.
📐 Dimensions
Exterior
Length:
188.3 inches (4783 mm)
Width:
70.2 inches (1783 mm)
Height:
57.0 inches (1448 mm)
Weights
Curb Weight:
3571 lbs (1620 kg) for manual transmission
Gross Vehicle Weight Rating:
4696 lbs (2130 kg)
Wheelbase
Wheelbase:
111.4 inches (2830 mm)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 stars (driver and passenger)
Active Features
Traction Control:
Automatic Stability Control (ASC+T) standard on most models.
Braking System:
Anti-lock Braking System (ABS) standard, Dynamic Stability Control (DSC) available on later models.
Passive Features
Airbags:
Frontal driver and passenger airbags, optional side-impact airbags.
Seatbelts:
Front seat pretensioners.
💡 Technology Features
Infotainment
System:
BMW Professional Radio, optional CD player, optional navigation system (Business or Professional).
Features:
On-board computer, optional Hi-Fi sound system.
Driver Assistance
Features:
Cruise control, parking sensors (optional), rain-sensing wipers (optional).
Connectivity
Features:
Optional hands-free cellular phone integration.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 to 15,000 miles or annually, depending on oil type and driving conditions (as per onboard computer or manual recommendation).
Spark Plugs:
Approximately 60,000 miles for standard spark plugs, or longer for platinum/iridium plugs.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 5W-40 Synthetic recommended (check specific model year).
Engine Oil Capacity:
6.9 US quarts (6.5 Liters) with filter change.
Brake Fluid:
DOT 4.
Power Steering Fluid:
BMW Power Steering Fluid (P/N 81 22 9 407 765) or Pentosin CHF 11S.
Known Issues
Cooling System:
Plastic coolant expansion tank prone to cracking, thermostat housing leaks, water pump failure (plastic impeller).
Suspension:
Front control arm bushings (bushings tear), rear trailing arm bushings, sway bar links.
Electrical:
VANOS (Variable Valve Timing) system solenoids and seals, oil separator system (CCV) can cause vacuum leaks and rough idle, ABS/DSC sensor failures.
Interior:
Pixelated LCD displays in instrument cluster and infotainment, headliner sagging.
Engine:
Oil pan gasket leaks, valve cover gasket leaks.
📚 Vehicle History
Brand Heritage
Philosophy:
Known for 'The Ultimate Driving Machine', emphasizing performance, engineering, and luxury.
Model Evolution
Predecessor:
BMW 5 Series (E34)
Successor:
BMW 5 Series (E60)
Production
Manufacturing Locations:
Dingolfing, Germany; Rosslyn, South Africa; various CKD assembly plants worldwide.
Production Years Model
Production Years:
1995-2003
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Frequently appeared on Car and Driver's '10Best' lists during its production run.
Ratings
Consumer Reports:
Generally rated well for performance and luxury, with some criticisms of reliability in specific areas (e.g., electrical, cooling).
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