BMW 528i 2002 Workshop Repair Service Manual

常规价格: $17.99
促销价: $17.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2002 Platform: E39 Body Style: Sedan 👋 Introduction Market Position Segment: Executive/Luxury Sedan Target Audience: Owners and independent mechanics seeking in-depth...

15 people are viewing this right now

类型: Car

斯库: 434775

标签: 2002 528i BMW Car Cars Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Platform:

Body Style:

Sedan

👋 Introduction

Market Position

Segment:

Executive/Luxury Sedan

Target Audience:

Owners and independent mechanics seeking in-depth repair and maintenance information for the BMW 528i (E39).

Competitive Analysis

Competitors 2002:

Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300.

Key Features

Vehicle Positioning:

The 528i represented a blend of sporting dynamics and luxury comfort, a core tenet of BMW's 'Ultimate Driving Machine' philosophy.

Manual Value Proposition:

Provides authorized BMW diagnostic and repair procedures, enabling owners to maintain their vehicles to factory standards, saving on dealership service costs and empowering DIY enthusiasts.

📋 Manual Details

Coverage Areas

Engine:

All gasoline engines for the 2002 528i (specifically M52TU B28)

Transmission:

All transmission types (e.g., 5-speed manual, 5-speed automatic)

Drivetrain:

Rear-wheel drive (RWD)

Trim Levels:

All trim levels

Region:

North America (implied by typical 528i designation for this year)

Page Count

Estimated Pages:

~1500-2000 (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valvetrain, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, exhaust system.

Engine Management:

Engine Control Unit (ECU), ignition system, fuel injection (Siemens MS43), emissions control, diagnostic trouble codes (DTCs).

Transmission:

Manual gearbox (Getrag Type D) and Automatic transmission (GM A5S325Z/A5S360R), clutch, driveshafts, differential.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), parking brake.

Suspension Steering:

Front and rear suspension components (struts, control arms, bushings), steering system (rack and pinion, power steering).

Electrical System:

12V battery, alternator, starter, lighting system, power windows, central locking, wipers, horn, fuse box diagrams, relay locations.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, glass, mirrors, convertible top (if applicable to sub-models).

Body Interior:

Seats, dashboard, interior trim, airbags, HVAC system (heating, ventilation, and air conditioning).

Comfort Systems:

Automatic climate control, power seats, sunroof, cruise control.

Procedures Included

Maintenance:

Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, power steering fluid, transmission fluid), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspection/replacement.

Diagnostics:

Troubleshooting procedures for common and uncommon faults, diagnostic trouble code (DTC) interpretation, circuit testing, component testing.

Repair:

Step-by-step repair instructions for all major systems, component replacement, disassembly and reassembly procedures.

Overhaul:

Engine and transmission overhaul procedures, including detailed specifications and tolerances.

Adjustment:

Adjustment procedures for brakes, clutch, headlights, etc.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering basic preventative maintenance to complex engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications for professional technicians.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text-based PDF for easy navigation and keyword searching.

Print Quality

Printability:

Designed for printing individual sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Quality:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M52TU B28

Engine Type:

Inline 6-cylinder, DOHC, 24 valves (4 per cylinder)

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84.0 mm x 90.0 mm

Compression Ratio:

10.2:1

Performance

Horsepower:

193 hp @ 5300 rpm

Torque:

206 lb-ft @ 3950 rpm

Fuel System

Fuel Injection:

Sequential Multi-Point Fuel Injection (MPI) controlled by Siemens MS43 ECU.

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Engine Management

Ignition System:

Distributorless Ignition System (DIS) with coil-on-plug.

Timing System:

Dual VANOS (Variable Valve Timing)

🔧 Transmission

Standard

Type:

5-speed manual transmission (Getrag Type D)

Optional

Type:

5-speed automatic transmission (GM A5S325Z or A5S360R)

Features

Clutch:

Hydraulically actuated single-plate dry clutch (for manual transmission).

Fluid Type Manual:

BMW MTF LT-2 (Manual Transmission Fluid Load 2)

Fluid Type Automatic:

BMW ATF LT71141 (Automatic Transmission Fluid Load 71141)

📐 Dimensions

Exterior

Length:

188.3 inches (4783 mm)

Width:

70.1 inches (1780 mm)

Height:

57.0 inches (1448 mm)

Wheelbase:

111.4 inches (2830 mm)

Front Track:

59.1 inches (1501 mm)

Rear Track:

59.7 inches (1516 mm)

Interior

Front Headroom:

38.5 inches (978 mm)

Rear Headroom:

37.7 inches (958 mm)

Front Legroom:

41.7 inches (1059 mm)

Rear Legroom:

34.4 inches (874 mm)

Cargo

Trunk Volume:

15.0 cubic feet (425 Liters)

Weights

Curb Weight Manual:

3527 lbs (1600 kg)

Curb Weight Automatic:

3571 lbs (1620 kg)

Gross Vehicle Weight Rating:

4586 lbs (2080 kg)

Wheels Tires

Wheel Bolt Pattern:

5 x 120 mm

Wheel Size Standard:

16 x 7.0 inches (Style 48)

Tire Size Standard:

225/55R16

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 Stars (Driver/Passenger) - 2002 testing

IIHS Side Impact:

Acceptable - 2002 testing

Active Features

Stability Control:

Dynamic Stability Control (DSC) standard

Traction Control:

Automatic Stability Control + Traction (ASC+T) standard

Braking:

Anti-lock Braking System (ABS) standard, Electronic Brake Force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags (driver and passenger), front side-impact airbags standard. Optional rear side-impact airbags.

Seatbelts:

3-point inertia-reel seat belts with pre-tensioners and force limiters, rear head restraints.

Chassis:

High-strength steel safety cage, crumple zones.

💡 Technology Features

Infotainment

Head Unit:

BMW Business or Professional CD/Radio head units, some with navigation (MKIII or MKIV navigation systems).

Audio System:

Optional Harman Kardon premium audio system.

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC) front and rear.

Cruise Control:

Standard electronic cruise control.

Connectivity

Phone Integration:

Optional Bluetooth phone preparation (requiring specific modules and cradles).

Comfort Features

Climate Control:

Standard automatic climate control with cabin microfilter.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 10,000 miles or as indicated by the Condition Based Service (CBS) system, or annually.

Spark Plug Replacement:

Approximately 100,000 miles (Long-life spark plugs, e.g., NGK BKR6EQUP or equivalent).

Coolant Flush:

Every 2-3 years or as recommended.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

BMW Longlife-98 (LL-98) synthetic oil, SAE 5W-30 or 5W-40 recommended.

Engine Oil Capacity:

6.5 Quarts (6.2 Liters) with filter change.

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 or equivalent).

Power Steering Fluid:

Pentosin CHF 11S or ATF LT71141.

Known Issues

Ccv System:

Crankcase Ventilation (CCV) system failure can lead to oil leaks, rough idle, and vacuum issues. Replacement of the CCV system and hoses is common.

Cooling System:

Plastic coolant expansion tanks can become brittle and crack. Water pump impeller failure or leaks are also common.

ABS Wheel Speed Sensors:

Failure of ABS wheel speed sensors can trigger ABS, DSC, and speedometer warnings.

Oil Pan Gasket:

Oil pan gasket leaks are a common maintenance item due to age and material degradation.

Interior Rattles:

E39s are known for various interior rattles and squeaks due to aging trim and mounting points.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW, founded in 1916, has a long-standing reputation for engineering excellence, performance, and luxury in the automotive industry.

Model Evolution

E39 Generation Introduction:

The E39 generation of the BMW 5 Series was introduced in 1995 (Europe) and 1997 (North America) as the successor to the E34.

E39 Facelift:

The E39 received a significant facelift for the 2001 model year, introducing updated styling, new engines, and improved electronics, making the 2002 model part of this refreshed series.

528I Positioning:

The 528i was positioned as a potent and refined entry point into the E39 lineup, offering the characteristic BMW driving experience with a robust inline-six engine.

Production

Production Period E39:

1995-2003

Manufacturing Locations:

Dingolfing, Germany; Rosslyn, South Africa.

🏆 Awards & Recognition

Recognitions

Car And Driver Editors Choice:

The E39 5 Series, including models like the 528i, was a perennial recipient of Car and Driver's 10Best awards during its production run.

Automotive Journalism Praise:

Praised by automotive journalists for its excellent chassis balance, responsive handling, and refined powertrain.

Certifications

Safety Certifications:

Compliant with all applicable safety standards of its era.