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BMW 528i 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 2000 Codes Chassis Code: E39 Engine Code Primary: M52TU 👋 Introduction Market Position Segment: Executive Sedan Philosophy: BMW's 'Ultimate Driving Machine'...
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标签: 2000 528i BMW Car Cars Misc
BMW 528i 2000 Workshop Repair Service ManualBMW 528i 2000 Workshop Repair Service ManualBMW 528i 2000 Workshop Repair Service ManualBMW 528i 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
528i
Year:
2000
Codes
Chassis Code:
E39
Engine Code Primary:
M52TU
👋 Introduction
Market Position
Segment:
Executive Sedan
Philosophy:
BMW's 'Ultimate Driving Machine' ethos, emphasizing performance, luxury, and engineering.
Competitive Analysis
Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (S160), Jaguar S-Type.
Key Features
Design:
Iconic E39 chassis, considered one of the best handling sedans of its era, refined interior appointments.
Powertrain Emphasis:
Smooth inline-six engine with excellent power delivery and NVH (Noise, Vibration, and Harshness) characteristics.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types for 2000 BMW 528i
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M52TU), cooling system, fuel system, exhaust system, transmission (automatic and manual), drivetrain components (driveshaft, differential).
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires.
Electrical:
Engine control module (DME), ignition system, lighting, instrumentation, power windows, central locking, infotainment system, body control modules (BCM).
Body:
Body panels, doors, bumpers, interior trim, climate control (HVAC), airbags, safety systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Repair:
Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, error code interpretation, electrical circuit tracing, symptom-based troubleshooting guides.
Diagnostics:
Detailed diagnostic procedures using BMW proprietary tools (e.g., DIS or ISTA/E interface), sensor testing, actuator testing, fuel system pressure testing, emissions diagnostics.
Technical Depth
Depth:
Comprehensive, covering from basic preventative maintenance to complex component overhauls and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Print Quality
Resolution:
High-resolution scans suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M52TU (Technical Update)
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 24 valves, VANOS (Variable Valve Timing) on intake and exhaust camshafts.
Performance
Horsepower Peak:
193 hp @ 5500 rpm
Torque Peak:
206 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME 7.2)
Fuel Type Recommended:
Premium Unleaded (91 Octane or higher)
Engine Management
Ignition System:
Distributorless Electronic Ignition (DIS) with individual coil-on-plug ignition coils.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag 420G)
Optional
Transmission Type:
5-Speed Steptronic Automatic (GM A5S 325Z)
Features
Automatic Features:
Adaptive shift logic, manual shift mode (Steptronic).
Fluid Specifications
Manual Transmission Fluid:
BMW recommends Esso/Mobil LT 71141 for automatic, manual specifications vary but typically ATF Dexron III or equivalent.
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 8.5 Liters (total fill)
📐 Dimensions
Exterior
Length:
188.2 inches (4780 mm)
Width:
70.2 inches (1783 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
111.4 inches (2830 mm)
Weights
Curb Weight:
3627 lbs (1645 kg) - Automatic Transmission
Cargo
Trunk Volume:
16.0 cubic feet (452 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver and Passenger)
Active Features
Brakes:
4-wheel Anti-lock Braking System (ABS) with vented discs front and rear.
Traction Control:
Dynamic Stability Control (DSC) or Automatic Stability Control + Traction (ASC+T) depending on configuration.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side-impact airbags.
Seat Belts:
3-point inertia-reel seat belts with pre-tensioners and force limiters.
Chassis Design:
Reinforced passenger cell, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS radio/CD player with optional navigation system (MK III).
Speakers:
Multiple speaker configurations, including optional Harman Kardon sound system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface available on later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500 - 10,000 miles or 12 months, based on 'Condition Based Service' (CBS) system or driving conditions.
Spark Plug Replacement Interval:
Approximately 60,000 - 100,000 miles, depending on plug type (e.g., NGK BKR6EQUP is a common upgrade).
Coolant Flush Interval:
Recommended every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Capacity:
6.7 Liters (7.1 US Quarts)
Engine Oil Viscosity:
BMW Longlife-01 (LL-01) 5W-30 or 5W-40 recommended.
Coolant Type:
BMW Blue Antifreeze (G48) mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 (BMW High Performance DOT 4 recommended)
Known Issues
Cooling System:
Plastic coolant expansion tanks can crack; water pumps and thermostat housings are also common failure points.
Suspension:
Worn control arm bushings (causing steering wheel shimmy and uneven tire wear), rear shock mounts.
Electrical:
CCM (Check Control Module) errors, dead pixels on instrument cluster LCD, VANOS solenoid failures, alternator failures, ABS/DSC sensor issues.
Engine:
Oil pan gasket leaks, valve cover gasket leaks, CCV (Crankcase Ventilation) system clogging leading to pressure build-up.
📚 Vehicle History
Brand Heritage
Philosophy:
BMW's long-standing reputation for engineering excellence, performance-oriented vehicles, and sophisticated design.
Model Evolution
E39 Generation:
The E39 generation (1995-2003) represented a significant advancement over the E34, offering improved aerodynamics, chassis dynamics, and interior comfort.
Production
Manufacturing Locations:
Germany (Dingolfing Plant)
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver magazine's '10Best' list multiple times during its production run, lauded for its driving dynamics.
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