BMW 528i 1998 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1998 Generation Chassis Code: E39 Generation Designation: Fourth Generation 👋 Introduction Market Position Positioning: The BMW 528i (E39) was positioned as...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation

Chassis Code:

Generation Designation:

Fourth Generation

👋 Introduction

Market Position

Positioning:

The BMW 528i (E39) was positioned as a premium mid-size luxury sedan, competing with rivals like the Mercedes-Benz E-Class and Audi A6, offering a blend of performance, luxury, and driving dynamics.

Competitive Analysis

Competitors:

Key competitors at the time included the Mercedes-Benz W210 E-Class, Audi C5 A6, Lexus GS, and Cadillac DeVille. The 528i was praised for its sporty handling and advanced engineering.

Key Features

Features:

Renowned for its superior handling, refined interior, powerful inline-six engine, and sophisticated chassis, the E39 528i represented a high point in BMW's executive car offerings.

📋 Manual Details

Coverage Areas

Model Variants Covered:

All Models, All Engines, All Trim Levels, All Transmission Types

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

M52B28 Engine System (including maintenance, diagnosis, and repair for all components such as cooling, lubrication, ignition, fuel, and emissions control)

Transmission:

Automatic (GM 5L40-E) and Manual (Getrag 420G) Transmission Systems (including removal, installation, overhaul, and diagnosis)

Drivetrain:

Driveshaft, Differential, Axles (including inspection, maintenance, and repair)

Suspension:

Front and Rear Suspension Systems (including struts, shock absorbers, control arms, bushings, and alignment procedures)

Steering:

Power Steering System (including pump, rack and pinion, hoses, and fluid maintenance)

Brakes:

Brake System (including ABS, hydraulic circuits, calipers, rotors, pads, fluid flush and bleed procedures)

Electrical:

Full Electrical System (including wiring diagrams for all circuits, battery, alternator, starter, lighting, instrument cluster, ECU, and comfort systems)

Body:

Body and Chassis (including structural components, doors, windows, interior trim, and exterior panels)

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) System (including climate control diagnosis, refrigerant handling, and component replacement)

Fuel:

Fuel System (including fuel pump, injectors, fuel filter, and evaporative emissions control)

Exhaust:

Exhaust System (including catalytic converter, mufflers, and emissions components)

Procedures Included

Maintenance:

Regular Scheduled Maintenance (oil changes, fluid checks, filter replacements, spark plugs, belt inspection)

Troubleshooting:

Diagnostic Procedures and Troubleshooting Guides for Common and Specific Issues (including DTC interpretation where applicable)

Repair:

Component Repair and Replacement Procedures (detailed step-by-step instructions for virtually all vehicle systems)

Overhaul:

Engine and Transmission Overhaul Procedures (detailed rebuild instructions)

Installation:

Installation and Removal Procedures for Major Components

Diagnostics:

Electrical System Diagnostics, including use of diagnostic tools (if applicable to the era)

Technical Depth

Depth:

Comprehensive (covering from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting)

📊 Manual Specifications

File Format

Format:

Searchability:

Fully Searchable Text

Print Quality

Quality:

High Resolution Scans for Clear Text and Diagrams

Binding Type

Type:

Digital Download (No physical binding)

Paper Type

Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M52B28

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84.0 mm x 90.0 mm

Compression Ratio:

10.2:1

Performance

Horsepower:

193 hp @ 5500 rpm

Torque:

206 lb-ft @ 3950 rpm

Fuel System

System:

Electronic Fuel Injection (Bosch Motronic ME 2.1/2.3)

Fuel Type:

Premium Unleaded Gasoline (91 Octane Recommended)

Valvetrain

Type:

Dual Overhead Camshafts (DOHC), 24 Valves

Cooling System

Type:

Pressurized Liquid Cooling System

🔧 Transmission

Standard

Type:

5-Speed Manual (Getrag 420G)

Optional

Type:

5-Speed Automatic (GM 5L40-E)

Features

Automatic Features:

Steptronic Manual Gear Selection

Fluid Specifications

Manual Fluid:

BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90)

Automatic Fluid:

Dexron III (or Dexron VI for later service)

📐 Dimensions

Exterior

Length:

188.5 inches (4788 mm)

Width:

70.2 inches (1783 mm)

Height:

56.2 inches (1427 mm)

Wheelbase:

111.4 inches (2830 mm)

Interior

Front Headroom:

38.3 inches (973 mm)

Rear Headroom:

37.5 inches (953 mm)

Front Legroom:

41.3 inches (1049 mm)

Rear Legroom:

34.5 inches (876 mm)

Cargo

Trunk Volume:

17.0 cu ft (481 L)

Weights

Curb Weight Manual:

3571 lbs (1620 kg)

Curb Weight Automatic:

3649 lbs (1655 kg)

Gross Vehicle Weight Rating:

4542 lbs (2060 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 Stars (Driver/Passenger)

IIHS Side Impact:

Acceptable (for its era)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Automatic Stability Control (ASC+T) on some models

Stability Control:

Optional Dynamic Stability Control (DSC) available on some later E39 models

Passive Features

Airbags:

Frontal Driver and Passenger Airbags, Optional Side-Impact Airbags

Seatbelts:

3-point Inertia-reel Seatbelts with Pretensioners

Chassis:

Reinforced Body Structure with Crumple Zones

💡 Technology Features

Infotainment

Head Unit:

Optional BMW Business CD or Professional RDS CD/Cassette Radios. Optional Navigation System (MK III or MK IV)

Speaker System:

Standard 6-speaker system, optional Hi-Fi or Harman Kardon premium audio systems.

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC) front and rear.

Cruise Control:

Standard Cruise Control.

Connectivity

Telematics:

Optional BMW Assist telematics system.

Lighting

Headlights:

Halogen projector headlights, optional Xenon HID headlights with automatic leveling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system, typically every 7,500-10,000 miles or annually. Refer to iDrive/vehicle display for specific interval.

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection.

Cabin Filter Replacement:

Every 15,000-20,000 miles or annually.

Spark Plug Replacement:

Every 60,000 miles (copper core) or 100,000 miles (platinum/iridium, if fitted).

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles.

Brake Fluid Flush:

Every 2 years (BMW recommended regardless of mileage).

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-40 or 5W-40. Refer to manual for precise viscosity based on ambient temperature.

Coolant:

BMW Blue Antifreeze/Coolant (G48 type) mixed at 50/50 with distilled water.

Brake Fluid:

DOT 4 (BMW Hi-Temp Brake Fluid recommended)

Known Issues

Cooling System:

Plastic cooling system components (expansion tank, radiator, water pump) can become brittle and prone to leaks. Heater valve failure also common.

Oil Leaks:

Oil filter housing gasket, valve cover gasket, and oil pan gasket can leak over time.

Suspension:

Front control arm bushings (RTABs) and sway bar links are common wear items, affecting ride quality and steering feel.

Electrical:

ABS/DSC wheel speed sensors, VANOS (Variable Valve Timing) solenoid issues, and instrument cluster pixel failure can occur.

Exhaust:

Rear muffler support hangers and catalytic converter gaskets can deteriorate.

📚 Vehicle History

Brand Heritage

Heritage:

BMW has a long-standing reputation for producing performance-oriented luxury vehicles with a focus on driving pleasure ('The Ultimate Driving Machine').

Model Evolution

Predecessor:

The E39 generation succeeded the E34 5 Series, introducing significant advancements in chassis design, technology, and engine efficiency.

Successor:

The E39 was succeeded by the E60 5 Series in 2003.

Production

Production Years:

1995-2003 (E39 generation)

Manufacturing Location:

Dingolfing, Germany; Born, Netherlands; Graz, Austria (contract manufacturing)

🏆 Awards & Recognition

Recognitions

Car And Driver:

Car and Driver 10 Best list for 1998.

Ward Auto:

Ward's Auto World recognized the M52 engine for its smooth operation and power delivery.

Ratings

Reliability Jd Power:

Generally rated well for its class for reliability by J.D. Power at the time of release, though specific year ratings vary.