🏷️ Basic Information

Make:

BMW

Model:

528i

Year:

1982

Chassis Code:

E28

Engine Code Primary:

M30B28

👋 Introduction

Segment:

Executive Sedan, Mid-Size Luxury

Target Audience:

Affluent professionals seeking refined driving experience and German engineering.

Key Competitors:

Mercedes-Benz W123, Audi 5000, Volvo 240/740 series, Jaguar XJ6.

Design Philosophy:

Functionality, driver focus, robust build quality, sophisticated yet understated styling.

Performance Credentials:

Known for smooth inline-six engines and balanced handling characteristic of BMW's 'Ultimate Driving Machine' ethos.

📋 Manual Details

Primary Coverage:

BMW 528i (E28) All Models/Engines/Trim/Transmissions

Estimated Pages:

Approximately 1500-2000 (typical for comprehensive factory-level manuals)

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete overhaul procedures, component testing, tuning, lubrication systems, cooling systems, fuel delivery systems, exhaust systems.

Engine Management:

Bosch L-Jetronic fuel injection system (or Motronic if applicable to later E28 models), ignition system, sensor diagnostics, ECU troubleshooting.

Transmission:

Manual (Getrag 260) and Automatic (ZF 4HP22) transmission overhaul, clutch service, torque converter, gear shift mechanisms, fluid specifications, troubleshooting.

Drivetrain:

Driveshaft, universal joints, differential, axle shafts, wheel bearings, troubleshooting.

Front Suspension:

MacPherson struts, control arms, sway bar, ball joints, bushings, wheel alignment specifications, shock absorber replacement.

Rear Suspension:

Semi-trailing arms, shock absorbers, springs, bushings, wheel alignment specifications, troubleshooting.

Front Brakes:

Ventilated discs, brake calipers, pads, hydraulic lines, bleeding procedures, master cylinder, ABS (if equipped).

Rear Brakes:

Solid discs or drums (depending on specific model variant), brake calipers, pads, parking brake mechanism, hydraulic lines.

Steering System:

Power steering system, steering rack, tie rods, power steering pump, fluid specifications, troubleshooting.

Wiring Diagrams:

Comprehensive wiring diagrams for all major systems, including engine management, lighting, instrumentation, accessories.

Charging System:

Alternator, voltage regulator, battery testing and replacement, wiring.

Ignition System:

Distributor, ignition coil, spark plugs, ignition timing, troubleshooting.

Lighting And Accessories:

Headlights, taillights, interior lights, power windows, mirrors, central locking, HVAC controls.

Exterior:

Body panel removal and installation, door mechanisms, window glass replacement, trim pieces, seals, bumpers, alignment.

Interior:

Seat removal and installation, dashboard disassembly, interior trim panels, headliner, carpeting, sound deadening.

Corrosion Protection:

Information on rust prevention, undercoating, and common rust areas for the E28 chassis.

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs, tire rotation, brake inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.

Component Replacement:

Detailed step-by-step instructions for replacing virtually all major and minor components.

Rebuilding Procedures:

Complete rebuild instructions for engines, transmissions, and other major mechanical assemblies.

Diagnostics:

Fault code lookup (if applicable), electrical testing methods, pressure testing, vacuum testing.

Depth Level:

Factory-level technical detail, suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable for efficient information retrieval.

Printability:

Printable for use in a workshop environment.

Image Resolution:

Variable, but expected to be clear enough for diagrams and illustrations.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Engine Code:

M30B28

Displacement:

2.8 Liters (2788 cc)

Bore X Stroke:

86 mm x 96.8 mm

Compression Ratio:

8.0:1 or 8.5:1 (depending on market)

Horsepower:

170 hp @ 5800 rpm (approx.)

Torque:

225 Nm (166 lb-ft) @ 3000 rpm (approx.)

Fuel Delivery:

Bosch L-Jetronic Fuel Injection

Fuel Type:

Unleaded Gasoline (Premium)

Ignition Type:

Distributor-based, Electronic Ignition

Valve Train:

SOHC (Single Overhead Camshaft)

Cooling System:

Water-cooled, thermostatically controlled

Oil System:

Pressurized wet sump lubrication

🔧 Transmission

Transmission Type:

Getrag 260 5-Speed Manual

Transmission Type:

ZF 4HP22 4-Speed Automatic

Clutch:

Hydraulically actuated single dry plate (manual)

Gear Ratios Manual:

Typically around 3.71:1 (1st), 2.26:1 (2nd), 1.41:1 (3rd), 1.00:1 (4th), 0.81:1 (5th)

Gear Ratios Auto:

Specific ratios documented in manual (e.g., 2.48:1 1st, 1.48:1 2nd, 1.00:1 3rd, 0.71:1 4th)

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil

Transmission Fluid Auto:

Dexron III (or equivalent specification as per manual)

📐 Dimensions

Length:

4,730 mm (186.2 in)

Width:

1,700 mm (66.9 in)

Height:

1,415 mm (55.7 in)

Wheelbase:

2,765 mm (108.9 in)

Curb Weight:

Approximately 1,450 - 1,550 kg (3,197 - 3,417 lbs) depending on transmission and equipment

Gross Vehicle Weight Rating:

Refer to vehicle placard, typically around 1900-2000 kg

Trunk Capacity:

Approx. 470 liters (16.6 cubic feet)

🛡️ Safety Features

Crash Test Data:

Limited official data for this era; design focused on structural integrity typical of German engineering.

Braking System:

Front ventilated discs, Rear discs. ABS available as an option on some models.

Stability Control:

Not available on 1982 models.

Airbags:

Not available on 1982 models.

Seat Belts:

Standard 3-point front seat belts, 2-point rear seat belts (3-point rear belts may have been optional or standard on later E28s).

Body Structure:

Reinforced passenger cell, crumple zones.

💡 Technology Features

Audio System:

Original factory radio (AM/FM stereo, cassette player). Speaker systems typically 4-6 speakers.

Instrumentation:

Analog gauges for speed, tachometer, fuel level, engine temperature, oil pressure. Comprehensive warning lights. Optional On-Board Computer (OBC) for trip data, diagnostics, and service reminders.

ABS:

Optional Anti-lock Braking System (ABS) available on some models.

Connectivity Features:

None by modern standards. Basic climate control, power accessories.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult manual for precise intervals.

Filter Replacement:

Oil filter with every oil change. Air filter and fuel filter at recommended intervals (e.g., 15,000-30,000 miles).

Spark Plug Service:

Check and gap spark plugs every 15,000 miles; replace as per manual recommendations.

Transmission Fluid Change:

Manual: typically inspect every 30,000 miles, replace at 60,000-100,000 miles. Automatic: inspect every 30,000 miles, fluid and filter replacement often recommended between 50,000-80,000 miles.

Engine Oil Type:

API SG/SH or higher, SAE 10W-40 or 15W-50 (depending on climate). Manual will specify exact viscosity ranges.

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid:

Typically ATF Dexron II/III or specific BMW power steering fluid.

Cooling System:

Radiator leaks, thermostat housing cracks, hose degradation. Water pump failures can occur.

Fuel System:

Fuel pump failures, injector clogging, early fuel accumulator issues (if applicable).

Electrical:

Alternator brushes wear, voltage regulator issues, corrosion in wiring connectors, headlight switch failures, OBC (On-Board Computer) issues.

Suspension And Bushings:

Worn control arm bushings, trailing arm bushings, shock mounts, and ball joints are common due to age and mileage.

Body Corrosion:

Common rust areas include wheel arches, rocker panels, rear quarter panels, battery tray, and trunk floor.

Engine Management:

Air flow meter issues (L-Jetronic), idle control valve problems, vacuum leaks.

📚 Vehicle History

Bmw Philosophy:

BMW, founded in 1916, has a long history of producing high-performance, luxury vehicles renowned for their driving dynamics and engineering excellence.

E28 Introduction:

The E28 generation of the 5 Series was introduced in 1981 (for the 1982 model year in North America) and replaced the E12. It was a significant evolution, featuring a more modern chassis, improved aerodynamics, and updated technology.

E28 Market Impact:

The E28 solidified BMW's reputation in the executive sedan market, known for its blend of comfort, sportiness, and reliability.

Production Period:

E28: 1981-1988 (globally)

Manufacturing Locations:

Germany (main), South Africa, Mexico, Thailand

🏆 Awards & Recognition

General Reputation:

While specific awards for the 1982 model year are scarce, the E28 generation is widely recognized by automotive publications and enthusiasts as a benchmark for its era in terms of driving dynamics, build quality, and refined performance.

Long Term Reliability:

Good when properly maintained, but known issues in specific systems require attention due to age.