🏷️ Basic Information

Make:

BMW

Model:

528i

Product Name:

BMW 528i Complete Workshop Service Repair Manual 2011 2012 2013 2014 2015

Chassis Codes:

F10 (Sedan)

👋 Introduction

Vehicle Segment:

Executive/Luxury Mid-size Sedan

Target Audience:

Discerning buyers seeking performance, luxury, and advanced technology.

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac CTS, Volvo S80.

Platform:

F10 platform, shared with other contemporary BMW models, offering a refined driving experience.

Powertrain Focus:

Emphasis on inline-six engine refinement and balanced chassis dynamics.

Interior Appointments:

High-quality materials, ergonomic design, and advanced iDrive infotainment system.

Driving Dynamics:

Renowned BMW driving pleasure, precise steering, and comfortable ride quality.

📋 Manual Details

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Digital Download (likely PDF)

Estimated Page Count:

1000+ (typical for a complete workshop manual covering multiple years and models)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, connecting rods, camshafts, valve train, timing system, lubrication system, cooling system.

Engine Electrical:

Engine control unit (ECU), ignition system, fuel injection system, sensors, actuators, starter system, charging system.

Transmission:

Automatic transmission (ZF 8-speed Steptronic), transmission control module (TCM), torque converter, internal components, gear sets, hydraulic systems.

Drivetrain:

Driveshafts, differential, axles, wheel bearings.

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, stabilizer bars, bushings, springs, adaptive suspension systems (if applicable).

Steering:

Power steering system (electric power steering - EPS), steering column, steering rack, tie rods, power steering pump (if hydraulic variant existed, though unlikely for this generation).

Brakes:

Brake system components, brake discs, brake pads, calipers, hydraulic lines, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), parking brake.

Electrical System:

Battery, alternator, starter, lighting system (headlights, taillights, interior lights), fuse boxes, relays, wiring diagrams, body control module (BCM).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, climate control module, compressor, evaporator, condenser, blower motor, refrigerant system.

Body:

Body panels, doors, hood, trunk, bumpers, interior trim, glass, seals, structural components.

Infotainment:

iDrive system, audio system, navigation system, connectivity features (Bluetooth, USB), display units.

Safety Systems:

Airbags, seatbelts, seatbelt pretensioners, parking sensors, rearview camera.

Scheduled Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, brake inspections, tire rotations.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical system diagnostics.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair for all covered systems.

Overhaul Procedures:

Detailed procedures for engine and transmission disassembly, inspection, and reassembly.

Technical Data Tables:

Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems.

Depth Of Coverage:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and body repair.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely searchable text for easy information retrieval.

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type:

N/A (Digital download - if printed, would typically be comb-bound or perfect bound)

Paper Type:

N/A (Digital download - if printed, would be high-quality paper)

⚙️ Engine Specifications

Engine Code:

N55B30

Engine Type:

3.0L (2996 cc) Twin-Scroll Turbocharged Inline-6 Cylinder Engine

Bore X Stroke:

89.0 mm x 80.0 mm

Compression Ratio:

10.2:1

Horsepower:

300 hp @ 5800-6000 rpm

Torque:

300 lb-ft (407 Nm) @ 1200-5000 rpm

Fuel Delivery:

Direct Injection (High-Pressure Fuel Injection)

Fuel Type:

Premium Unleaded Gasoline (91 Octane Recommended)

Turbocharger:

Twin-scroll turbocharger with intercooler

Valvetrain:

Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing)

Emission Controls:

Catalytic converter, oxygen sensors, secondary air injection.

🔧 Transmission

Type:

8-speed Steptronic Automatic Transmission

Manufacturer:

ZF (ZF 8HP series)

Type:

No manual transmission option available for 528i in these years.

Gear Ratios:

Specific ratios available in manual for each gear and reverse.

Transmission Fluid:

BMW Longlife-01 or equivalent approved ATF (e.g., Pentosin ATF1, ZF Lifeguard 8).

Shifting Modes:

Sport Mode, Manual Shift Mode (via paddle shifters or gear selector).

Transmission Control:

Electronically controlled with adaptive shift programs.

📐 Dimensions

Length:

192.9 inches (4899 mm)

Width:

73.0 inches (1854 mm)

Height:

57.7 inches (1466 mm)

Wheelbase:

116.9 inches (2970 mm)

Passenger Volume:

Approx. 99 cu ft

Trunk Volume:

Approx. 14.0 cu ft

Curb Weight:

Approx. 3700-3800 lbs (1678-1724 kg)

Gross Vehicle Weight Rating:

Approx. 4800-4900 lbs

Wheel Bolt Pattern:

5x120 mm

Standard Tire Size:

225/55R17 (may vary by trim)

Optional Tire Size:

245/45R18, 245/40R19, 275/35R19 (rear)

🛡️ Safety Features

NHTSA Front Impact:

5-Star (for 2011-2013 models)

NHTSA Side Impact:

5-Star

NHTSA Rollover:

4-Star

IIHS Top Safety Pick:

Yes (for many model years)

Traction Control:

Dynamic Traction Control (DTC), Dynamic Stability Control (DSC)

Braking Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.

Driver Assistance Options:

Lane Departure Warning, Blind Spot Detection, Adaptive Cruise Control (optional).

Airbags:

Front airbags, side-impact airbags, head protection system (curtain airbags).

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters.

💡 Technology Features

System Name:

BMW iDrive (e.g., iDrive Controller with high-resolution display, optional navigation, enhanced Bluetooth and USB)

Display Size:

Typically 7-inch or 10.2-inch high-resolution LCD screen.

Audio System:

Standard BMW Professional Radio, optional Harman Kardon surround sound system.

Parking Assistance:

Park Distance Control (PDC) front and rear, optional rearview camera.

Cruise Control:

Standard cruise control, optional Active Cruise Control with Stop & Go functionality.

Bluetooth Integration:

Standard Bluetooth hands-free calling and audio streaming.

Usb Port:

Standard USB/Auxiliary input for media playback and device charging.

Headlights:

Standard Halogen or optional Xenon Adaptive Headlights with LED accent lighting.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 miles or 12-24 months, based on BMW's Condition Based Service (CBS) system.

Brake Fluid Change:

Every 2 years, regardless of mileage.

Engine Air Filter:

Check every 30,000 miles, replace as needed.

Cabin Air Filter:

Check every 30,000 miles, replace as needed.

Spark Plugs:

Typically around 60,000 miles for the N55 engine.

Engine Oil Type:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) approved synthetic oil, SAE 5W-30 or 0W-30 is common.

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 or equivalent).

Power Steering Fluid:

EPS does not use hydraulic fluid for steering assist. Refer to manual for any specific fluid requirements for EPS components if applicable.

Common Wear Items:

Brake pads and rotors, tires, front control arm bushings, serpentine belt, water pump, thermostat.

Engine Specific Considerations:

N55 engine can be prone to carbon buildup on intake valves (requires periodic walnut blasting), potential for turbocharger issues, and ignition coil failures.

Transmission Specific Considerations:

ZF 8-speed is generally robust, but proper fluid and filter changes are crucial for longevity. Valve body issues can occur.

Electrical Issues:

Water ingress into the Body Control Module (BCM) or ECU can cause electrical gremlins. Sensor failures (e.g., camshaft position sensor, crankshaft position sensor) can cause running issues.

📚 Vehicle History

Brand Focus:

BMW is renowned for its 'Ultimate Driving Machine' philosophy, focusing on performance, luxury, and engineering.

Generation:

F10 generation of the 5 Series, replacing the E60 generation.

Styling Direction:

Smoother, more conventional styling compared to its predecessor (E60), with a focus on aerodynamic efficiency and classic BMW design cues.

Technological Advancements:

Introduction of electric power steering (EPS), advanced iDrive system, and various driver assistance features.

Production Years Covered:

2011, 2012, 2013, 2014, 2015

Manufacturing Locations:

Primarily Dingolfing, Germany, with potential assembly in other global locations.

🏆 Awards & Recognition

Ward Auto 10 Best Engines:

The N55 engine family frequently received Ward's 10 Best Engines awards in various BMW applications for its performance and efficiency.

Consumer Reports Reliability:

Reliability ratings for this generation of 5 Series can be mixed, with some model years performing better than others. The manual is essential for proper maintenance to mitigate potential issues.