BMW 530i Complete Workshop Service Repair Manual 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: BMW Model: 530i Years Covered: 2004, 2005, 2006, 2007 Codes Chassis Code: E60 Engine Code Variant: M54B30 👋 Introduction Market Position Segment: Executive Sedan Target...

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类型: Car

斯库: 576391

标签: 2004 2005 2006 2007 530i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Years Covered:

2004, 2005, 2006, 2007

Codes

Chassis Code:

Engine Code Variant:

M54B30

👋 Introduction

Market Position

Segment:

Executive Sedan

Target Audience:

Professionals, families, enthusiasts seeking luxury, performance, and advanced technology.

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type

Key Features

Driving Dynamics:

Renowned for its 'Ultimate Driving Machine' characteristics, offering a balance of comfort and sporty handling.

Powertrain:

Smooth and powerful inline-six engine with robust performance for its class.

Technology Integration:

Early adoption of advanced electronic systems and driver aids typical of BMW.

📋 Manual Details

Coverage Areas

Areas Covered:

Complete Service, Repair, Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams

Page Count

Estimated Page Count:

Extensive (typically 1000+ pages for complete workshop manuals of this era)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, cooling system, lubrication system, intake manifold, exhaust system

Engine Management:

Fuel injection, ignition system, emissions control, engine control unit (ECU/DME), sensors (MAF, O2, crankshaft position, camshaft position), electronic throttle control

Transmission Manual:

Clutch, gearbox overhaul, internal components, shift mechanism

Transmission Automatic:

Automatic transmission (e.g., GM 5L475-E) overhaul, valve body, torque converter, electronic control, fluid and filter replacement

Drivetrain:

Driveshafts, universal joints, differential, axles, wheel bearings

Suspension:

Front suspension (McPherson struts, control arms, anti-roll bar), rear suspension (multi-link), springs, shock absorbers, bushings, alignment specifications

Steering:

Power steering system, steering rack, steering column, electronic power steering (EPS) if applicable

Brakes:

Front and rear brake systems (discs, calipers, pads), hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid specifications and bleeding procedures

Electrical System:

Battery, charging system (alternator), starter motor, lighting systems (headlights, taillights, interior), power windows, door locks, mirrors, wipers, horns

Body And Interior:

Body panels, doors, hood, trunk, bumpers, seats, dashboard, trim panels, HVAC system (heating, ventilation, air conditioning), climate control

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, occupant restraints

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), fault finding procedures, use of BMW diagnostic tools (e.g., ISTA/D)

Wiring Diagrams:

Complete electrical wiring schematics for all systems

Procedures Included

Routine Maintenance:

Oil change, filter replacement (oil, air, cabin), spark plug replacement, fluid checks and top-offs

Component Replacement:

Detailed instructions for replacing engine components, transmission, brakes, suspension parts, electrical modules, body panels, etc.

Overhaul Procedures:

Comprehensive guides for engine and transmission rebuilds

Diagnostic Procedures:

Step-by-step guides for diagnosing common and complex issues using tools and symptom analysis

Calibration And Adjustment:

Procedures for calibrating sensors, alignment adjustments, idle speed settings

Programming And Coding:

Information on module programming and coding for control units (often requiring specialized tools)

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers everything from basic maintenance to complex diagnostics and complete rebuilds.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High Resolution, designed for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Downloadable Digital Format)

Paper Type

Paper Type:

N/A (Downloadable Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Engine Displacement:

3.0 Liters (2996 cc)

Engine Code:

M54B30

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Valvetrain:

DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing)

Performance

Horsepower:

225 hp @ 6000 rpm

Torque:

214 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Recommended Fuel:

Premium Unleaded (91 octane or higher)

Engine Oil Capacity:

6.5 US quarts (6.2 liters) with filter change

Fluid Specifications

Engine Oil Type:

SAE 0W-30 Synthetic (BMW Longlife-01 approved)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

🔧 Transmission

Standard

Transmission Type:

6-speed Manual (SMG optional on some models/markets)

Optional

Transmission Type:

5-speed Automatic (GM 5L475-E)

Features

Manual Transmission Features:

Close-ratio gearbox, hydraulic clutch actuation

Automatic Transmission Features:

Steptronic function (manual shifting mode), adaptive shift programs

Fluid Specifications

Automatic Transmission Fluid:

Dexron VI (or specified BMW equivalent)

Manual Transmission Fluid:

BMW MTF-LT-2 (or equivalent GL-4 specification)

📐 Dimensions

Exterior

Length:

191.1 in (4854 mm)

Width:

71.5 in (1816 mm)

Height:

57.4 in (1458 mm)

Wheelbase:

113.7 in (2890 mm)

Weights

Curb Weight Approx:

3571 - 3704 lbs (1620 - 1680 kg)

Gross Vehicle Weight Rating:

Approx. 4600 lbs (2087 kg)

Cargo

Trunk Capacity:

14.0 cu ft (396 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star

NHTSA Side Impact:

5-Star

IIHS Front Offset Crash Test:

Active Features

Stability Control:

Dynamic Stability Control (DSC) with DTC (Dynamic Traction Control)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist

Lighting:

Adaptive Xenon Headlights (optional)

Passive Features

Airbags:

Frontal airbags, side-impact airbags, curtain airbags (front and rear)

Seatbelts:

3-point inertia-reel seat belts with pre-tensioners and force limiters

💡 Technology Features

Infotainment

System Name:

iDrive Infotainment System

Features:

Central display screen, control knob/joystick, radio, CD player, optional navigation, climate control integration, communication features.

Driver Assistance

Parking Sensors:

Front and Rear Park Distance Control (PDC)

Cruise Control:

Standard cruise control, optional Active Cruise Control (ACC) with adaptive functionality on some models.

Connectivity

Bluetooth:

Optional Bluetooth connectivity for phone calls, often requiring a cradle or adapter.

Auxiliary Input:

Optional auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable Service Interval (VSI) system, typically recommending every 10,000-15,000 miles or annually, based on driving conditions. Consult manual for specific indicator.

Spark Plug Replacement:

Approximately 60,000 miles (refer to manual for specific M54B30 recommendations, often with specific spark plug types)

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Coolant Replacement:

Initial fill for life, or replacement every 3-4 years or as indicated by condition.

Fluid Specifications

Power Steering Fluid:

BMW CHF 11S (or specified Pentosin)

Brake Fluid Type:

DOT 4 (BMW High Performance Brake Fluid)

Known Issues

Valve Cover Gasket Leaks:

Common due to aging plastic or rubber gaskets, leading to oil leaks and potential oil burning.

Cooling System Components:

Plastic coolant expansion tank, water pump, and thermostat housing can become brittle and crack, leading to leaks.

Oil Pan Gasket Leaks:

Another common source of oil leaks, particularly on higher mileage vehicles.

ABS Wheel Speed Sensors:

Can fail, leading to ABS and DSC warning lights.

Crankshaft Position Sensor:

Failure can cause erratic running or no-start conditions.

Ignition Coils And Spark Plugs:

Can lead to misfires and rough running, especially as they age.

Power Steering Hoses:

Can develop leaks over time.

Transmission Mechatronic Unit:

Can develop electrical issues in automatic transmissions, affecting shifting performance.

📚 Vehicle History

Brand Heritage

Brand Focus:

BMW is globally recognized for producing performance-oriented luxury vehicles, emphasizing driving dynamics and engineering excellence.

Model Evolution

Generation Designation:

E60 generation, representing a significant styling and technological update from its predecessor (E39).

Design Philosophy:

The E60 introduced more aggressive styling and advanced electronic features, including the controversial iDrive infotainment system.

Production

Production Years E60:

2003-2010 (globally), with specific market introductions varying.

Manufacturing Locations:

Primarily Dingolfing, Germany.

🏆 Awards & Recognition

Recognitions

Ward 2003 10 Best Engines:

The M54B30 engine was recognized by Ward's Auto as one of the 10 Best Engines for its smoothness, power delivery, and efficiency.

Ratings

Consumers Reports Reliability:

Generally rated as average to above average for reliability by consumer reporting agencies, though specific model years and components can have recurring issues detailed in the manual.