🏷️ Basic Information

Make:

BMW

Model:

535i

Model Variant:

535

Year:

1987

Chassis Code:

E28

👋 Introduction

Positioning:

The BMW 535i (E28) represented the pinnacle of the mid-size luxury sedan segment in the mid-to-late 1980s, offering a blend of performance, refinement, and German engineering.

Competitors:

Competed against vehicles like the Mercedes-Benz W124 E-Class, Audi 100, Jaguar XJ, and Cadillac DeVille, often outperforming them in driving dynamics and sporty feel.

Features:

Powerful M30 engine, sophisticated suspension, optional ABS, advanced (for the era) electronics, luxurious interior, and renowned BMW build quality.

📋 Manual Details

Coverage:

All Models, Engines, Trim, Transmission Types

Page Count:

Estimated 1000+ pages (typical for comprehensive workshop manuals of this era)

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Detailed diagnosis, overhaul, and repair of M30B34 inline-six engine, including fuel injection (Bosch Motronic), ignition system, cooling system, lubrication system, and emissions control.

Transmission:

Service and repair for both manual (Getrag 260) and automatic (ZF 4HP22) transmissions, including clutch operation, gear selection, fluid changes, and torque converter servicing.

Drivetrain:

Diagnosis and repair of rear-wheel drive system, including driveshaft, universal joints, differential, and axle shafts.

Suspension:

Front and rear suspension components: MacPherson struts, control arms, anti-roll bars, bushings, and shock absorbers. Includes alignment specifications.

Brakes:

Front and rear disc brakes (ventilated front), brake system hydraulics, ABS (Antiblockiersystem) operation and servicing, parking brake.

Steering:

Power steering system diagnosis and repair, steering gear, tie rods, and steering column.

Electrical:

Complete wiring diagrams, fuse and relay locations, battery, charging system (alternator), starting system (starter motor), lighting system, dashboard instruments, OBC (On-Board Computer), and power accessories.

Bodywork:

Body panel removal and installation, door mechanisms, window regulators, seals, bumpers, hood and trunk latches, and convertible top (if applicable).

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant system servicing (R12). Climate control unit operation.

Maintenance:

Scheduled maintenance tasks: oil changes, filter replacements, spark plug replacement, belt adjustments, fluid checks and top-offs, ignition timing checks.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, including symptom analysis, component testing, and fault code interpretation (where applicable).

Repair:

Step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems.

Diagnostics:

Diagnostic flowcharts and procedures for engine performance, electrical faults, and mechanical issues, utilizing multimeter and specialized test equipment.

Specifications:

Detailed technical specifications, torque values, clearances, fluid capacities, and diagnostic parameters for all components.

Depth:

Comprehensive from basic maintenance to full engine and transmission rebuilds, electrical system troubleshooting, and chassis component overhaul.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, often including scanned original manual pages with clear diagrams and text. Searchable text functionality is common for PDF versions.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated Inline-Six (M30B34)

Displacement:

3.4 liters (3,430 cc)

Bore X Stroke:

92 mm x 86 mm

Compression Ratio:

8.0:1

Horsepower:

Approx. 211 hp @ 5,700 rpm

Torque:

Approx. 224 lb-ft (304 Nm) @ 4,000 rpm

Fuel Delivery:

Bosch Motronic Fuel Injection (Digital Engine Management)

Fuel Type:

Unleaded Premium Gasoline (91 Octane or higher recommended)

Ignition System:

Electronic Ignition (Distributorless in some later E28 models with specific Motronic versions, but typically distributor-based for 1987 535i).

Oil Capacity:

6.5 US quarts (6.2 liters) with filter change

Coolant Capacity:

Approx. 8.5 US quarts (8.0 liters)

🔧 Transmission

Standard Transmission:

5-speed manual (Getrag 260)

Optional Transmission:

4-speed automatic (ZF 4HP22)

Clutch:

Hydraulically operated single dry plate clutch

Gear Ratios Manual:

Refer to manual for specific ratios, typically close-ratio for the 535i

Automatic Features:

Sport/Economy mode selection

Manual Transmission Fluid:

BMW Manual Gearbox Oil or equivalent API GL-4 (e.g., Pentosin MTF.75W-80 or Red Line MTL)

Automatic Transmission Fluid:

ATF Dexron III or equivalent (e.g., Pentosin ATF1)

📐 Dimensions

Length:

188.2 inches (4,780 mm)

Width:

69.1 inches (1,755 mm)

Height:

55.1 inches (1,400 mm)

Wheelbase:

104.1 inches (2,644 mm)

Front Track:

57.2 inches (1,453 mm)

Rear Track:

57.7 inches (1,466 mm)

Curb Weight:

Approx. 3,400 - 3,500 lbs (1,542 - 1,588 kg)

Gross Vehicle Weight Rating:

Refer to VIN plate, typically around 4,400 lbs (2,000 kg)

Payload Capacity:

Refer to VIN plate, typically around 1,000 lbs (450 kg)

Trunk Capacity:

Approx. 15.1 cubic feet (427 liters)

🛡️ Safety Features

Crash Test Results:

No specific NHTSA or IIHS ratings readily available for this specific 1987 model year, as testing standards were less comprehensive. However, known for robust construction.

ABS:

Optional, typically found on 535i models, Bosch ABS system.

Traction Control:

Not available on this model.

Airbags:

Driver's side airbag was optional and became more common on later E28 models, not standard on all 1987 models.

Seatbelts:

Three-point front seat belts with pre-tensioners (on some models), three-point rear seat belts.

Body Structure:

Reinforced safety cage, energy-absorbing steering column, side-impact protection beams (in doors).

💡 Technology Features

Audio System:

Factory premium stereo systems (e.g., Blaupunkt or Grundig) with cassette player and AM/FM radio. Optional amplifier and equalizer.

Navigation:

Not available.

Cruise Control:

Standard on most 535i models.

Trip Computer:

BMW's OBC (On-Board Computer) with functions like fuel consumption, distance to empty, and basic diagnostics. Can be prone to display segment failure.

Connectivity Options:

None (pre-internet era vehicle).

🔧 Maintenance

Oil Change Interval:

Every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, using synthetic oil.

Coolant Flush Interval:

Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).

Spark Plug Replacement:

Typically every 30,000 miles (48,000 km), depending on spark plug type.

Timing Belt Chain:

M30 engines use a timing chain, which is designed to last the life of the engine but requires inspection for tensioner wear and guide rail condition.

Engine Oil Spec:

SAE 15W-40 or 10W-40, API SF or SG quality. Full synthetic recommended for best performance and protection.

Coolant Spec:

BMW Blue Coolant or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water.

Brake Fluid Spec:

DOT 4, low-viscosity (BMW High Performance Brake Fluid or equivalent).

Engine Issues:

Head gasket leaks (especially if overheated), fuel distributor failures, vacuum leaks, oil pan gasket leaks, distributor O-ring leaks.

Electrical Issues:

Failing Motronic control units, brittle wiring harnesses, intermittent dashboard lights, faulty door lock actuators.

Suspension Issues:

Worn control arm bushings (vibrations), sagging rear springs, worn ball joints.

Cooling System Issues:

Cracked radiator end tanks, failed water pump, deteriorating hoses, faulty thermostat.

Body Issues:

Rust, particularly around wheel wells, rocker panels, and sunroof area. Deteriorating window seals.

📚 Vehicle History

Bmw Philosophy:

BMW's 'Ultimate Driving Machine' ethos was in full effect during the E28 generation, emphasizing performance and driver engagement.

E28 Generation:

The E28 generation (1981-1988) succeeded the E12 and was the second generation of the BMW 5 Series. The 535i, introduced in 1985, replaced the 533i and was a performance flagship.

E34 Successor:

The E28 was succeeded by the E34 generation BMW 5 Series for the 1989 model year.

Production Years:

E28 Series: 1981-1988. 535i specific: 1985-1987 (in North America).

Manufacturing Locations:

Mainly Dingolfing, Germany.

🏆 Awards & Recognition

Automotive Press:

Consistently praised by automotive journalists of the era for its performance, handling, and build quality, often featuring in 'best car' lists.

Collector Status:

Highly regarded by enthusiasts and collectors today as a classic BMW with excellent driving dynamics and a bulletproof M30 engine when properly maintained.