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BMW 535i 1985-1988 Workshop Service Manual Repair

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 535i Model Code: E28 Production Years Covered: 1985, 1986, 1987, 1988 Codes Engine Code Primary: M30B34 👋 Introduction Market Position Positioning: Premium executive...
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厂商:
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BMW 535i 1985-1988 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
535i
Model Code:
E28
Production Years Covered:
1985, 1986, 1987, 1988
Codes
Engine Code Primary:
M30B34
👋 Introduction
Market Position
Positioning:
Premium executive sedan, known for its performance, build quality, and sophisticated engineering.
Competitive Analysis
Competitors:
Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ.
Key Features
Driver Focus:
Driver-oriented cockpit, excellent handling, potent inline-six engine, comfortable ride.
Engineering Philosophy:
Emphasis on 'The Ultimate Driving Machine' ethos, incorporating advanced engineering for its era.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for E28 workshop manuals)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, fuel system (CIS-Jetronic), ignition system, cooling system, lubrication system, emission controls
Transmission:
Manual (Getrag 265) and Automatic (ZF 4HP22) transmission overhaul, repair, and adjustment, including clutch and driveshafts
Chassis:
Suspension (front struts, rear independent suspension, bushings), steering system, braking system (ABS, disc brakes front/rear), wheel alignment
Electrical:
Complete electrical system schematics, wiring diagrams, lighting, instruments, diagnostics of electronic control units (ECU), starter, alternator, battery
Bodywork:
Body panel removal and installation, interior trim, seals, glass, body repair procedures, rust prevention and repair
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes, brake pad replacement, spark plug replacement
Repair:
Engine component replacement, transmission rebuild, suspension arm and bushing replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic procedures for fuel injection and ignition systems, electrical fault finding
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and overhaul, including torque specifications, clearances, and diagnostic data
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual sections or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder SOHC
Displacement:
3.430 cc (3.4 Liters)
Performance
Horsepower Hp:
208 hp @ 5700 rpm (approx.)
Torque Lb Ft:
214 lb-ft @ 3200 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection with L-Jetronic Airflow Meter
Fuel Type:
Premium Unleaded Gasoline (91+ RON / 87+ AKI)
Engine Features
Engine Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
Compression Ratio:
8.0:1
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag 265)
Optional
Transmission Type:
4-Speed Automatic (ZF 4HP22)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Rear Axle Ratio:
3.25:1 (typical for 535i with manual transmission)
📐 Dimensions
Exterior
Length:
187.4 inches (4760 mm)
Width:
68.5 inches (1740 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight:
3,527 lbs (1600 kg) - Manual Transmission
Gross Vehicle Weight Rating:
4,564 lbs (2070 kg)
Fuel Tank Capacity:
19.8 US gallons (75 liters)
🛡️ Safety Features
Ratings
Crash Test Results:
NHTSA: Not extensively tested by modern standards, but E28 chassis known for robust construction and good crash energy management for its time.
Active Features
ABS:
Available (standard on later models and optional on earlier ones)
Traction Control:
Not typically available on E28 models.
Passive Features
Airbags:
Driver's airbag introduced in later model years.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory cassette stereo with optional CD changer. Analog controls.
Climate Control:
Manual or optional automatic climate control (ECC - Electronic Climate Control).
Driver Assistance
Cruise Control:
Standard on most 535i models.
Trip Computer:
Optional on some models, providing basic fuel consumption and distance to empty data.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard spark plugs, or per manual recommendations for specific types.
Timing Belt Or Chain:
M30 engines use a timing chain, requiring no periodic replacement, but needs inspection for wear.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 15W-40 (check manual for exact viscosity based on temperature range), API SG or higher.
Coolant Type:
BMW Blue Antifreeze/Coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron III (or equivalent, check manual for specific ATF type)
Known Issues
Engine:
Head gasket leaks, oil pan gasket leaks, cooling system component failures (hoses, water pump, thermostat), fuel injector leaks, worn valve stem seals.
Suspension:
Worn control arm bushings, ball joints, shock absorbers, rear subframe mounting bushings.
Electrical:
Corroded connectors, failing ignition coil packs, intermittent sensor failures, aged wiring harnesses.
Body:
Rust, particularly around wheel arches, rocker panels, and rear strut towers. Window seals and sunroof seals can degrade.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for building performance-oriented luxury sedans with a focus on driving dynamics.
Model Evolution
Predecessor:
BMW 5 Series (E12)
Successor:
BMW 5 Series (E34)
Production
Production Period:
1981-1988
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Historical Accolades:
Consistently ranked among the best driver's cars and executive sedans of its era by automotive publications.
Critical Reception:
Praised for its performance, handling, build quality, and the legendary M30 engine.
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