Segment:
Executive/Luxury Mid-Size Sedan
Target Audience:
Enthusiast owners, independent repair shops, dealerships seeking comprehensive technical data.
Key Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF
Performance Orientation:
The 535i is positioned as the performance-oriented variant of the 5 Series, focusing on power and driving dynamics.
Technological Advancements:
Represents a period of significant technological integration in BMW vehicles, including advanced engine management and driver assistance systems.
Powertrain:
Engine (N54B30), Cooling, Fuel, Exhaust, Transmission (ZF 6HP19/21/28/32 Automatic)
Chassis:
Suspension (front/rear), Steering, Brakes (front/rear, ABS, DSC), Wheels & Tires
Electrical:
Body Electrical, Lighting, Instrument Cluster, Infotainment, Comfort Systems (HVAC, Seats), Engine Management Systems (DME, ECU), ABS/DSC Systems, SRS (Airbag) Systems
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Convertible Top (if applicable to specific sedan variants), Glass
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, brake fluid flush, coolant flush, cabin air filter replacement
Diagnostic Troubleshooting:
Fault code interpretation, symptom-based diagnostics, component testing, electrical circuit diagnostics
Major Repairs:
Engine overhaul, transmission repair/replacement, suspension component replacement, brake system overhaul, electrical component replacement
Component Rebuilds:
Turbocharger rebuild/replacement, alternator replacement, starter motor replacement, power steering pump replacement
Bodywork Refinishing:
Panel alignment, dent repair, painting procedures (general guidelines)
Depth Level:
Comprehensive; covers everything from routine maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Digital File Type:
PDF (Portable Document Format)
Document Resolution:
High resolution, suitable for printing individual pages or the entire manual.
Physical Binding Simulation:
Digital format, no physical binding; can be printed and bound by the user as desired.
Physical Paper Simulation:
Digital format, no physical paper type.
Text Search Capability:
Searchable text within the PDF allows for quick location of specific information.
Engine Type:
3.0L Twin-Turbocharged Inline-6 Cylinder (Petrol)
Aspiration:
Twin-Turbocharged
Horsepower Range:
300-306 hp @ 5800-6000 rpm
Torque Range:
300-320 lb-ft @ 1400-5000 rpm
Fuel Delivery:
Direct Injection (High-Pressure Fuel Pump, Injectors)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 compatible)
Engine Oil Type:
SAE 5W-30 Synthetic (BMW Longlife-01 or LL-04)
Oil Capacity:
Approximately 6.9 US quarts (6.5 Liters) with filter change
Transmission Type Standard:
ZF 6HP19/21 Automatic Transmission (6-speed)
Transmission Type Optional:
Manual Transmission (6-speed, SMG availability might vary by market/year)
Automatic Features:
Steptronic (manual shifting capability), Adaptive Transmission Control (ATC)
Automatic Transmission Fluid:
ZF Lifeguard fluid (e.g., ZF LifeguardFluid 6)
Manual Transmission Fluid:
BMW recommended synthetic gear oil (e.g., SAE 75W-90 API GL-4/GL-5)
Length:
Approximately 191.8 inches (4871 mm)
Width:
Approximately 72.4 inches (1839 mm)
Height:
Approximately 57.7 inches (1466 mm)
Wheelbase:
Approximately 116.4 inches (2957 mm)
Trunk Volume:
Approximately 14.0 cubic feet (396 Liters)
Curb Weight:
Approximately 3700 - 3900 lbs (1678 - 1769 kg), depending on configuration
NHTSA Front Crash Test:
5-Star (for comparable E60 models)
IIHS Frontal Offset Score:
Good (for comparable E60 models)
Dynamic Stability Control:
Standard (DSC)
Anti Lock Braking System:
Standard (ABS)
Tire Pressure Monitoring:
Standard (TPMS)
Airbags:
Front, side-impact, and head airbags
Seat Belts:
3-point inertia-reel seat belts with pretensioners
I Drive System:
iDrive infotainment system with central controller, LCD screen, navigation, radio, CD player, and optional Bluetooth/USB integration.
Parking Assist:
Optional Park Distance Control (PDC) and rearview camera.
Adaptive Headlights:
Optional Adaptive Xenon headlights that pivot with steering.
Bluetooth Functionality:
Optional Bluetooth hands-free system for phone connectivity.
Head Up Display:
Optional Head-Up Display (HUD) projecting critical information onto the windshield.
Oil Change Interval:
Condition-based Service (CBS) system, typically 10,000-15,000 miles or annually, whichever comes first.
Spark Plug Replacement Interval:
Approximately 60,000 miles for iridium spark plugs.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Coolant Flush Interval:
Initial fill often lasts longer; consult manual for specific interval, typically around 4-5 years or 50,000-60,000 miles.
Power Steering Fluid:
BMW approved hydraulic fluid (e.g., CHF 11S or equivalent)
Brake Fluid Type:
DOT 4 Low Viscosity (LV) or BMW Super DOT 4
High Pressure Fuel Pump:
Premature failure of the high-pressure fuel pump (HPFP) is a known issue on early N54 engines, leading to rough running or stalling.
Turbocharger Wastegate Rattle:
Wastegate rattle can occur due to worn bushings, often noticeable on deceleration.
Ignition Coils And Injectors:
Ignition coils and fuel injectors can be prone to failure, leading to misfires.
Vacuum Lines And Boost Leaks:
Cracked or disconnected vacuum lines can cause boost leaks and drivability issues.
Brand Philosophy:
BMW's long-standing reputation for 'The Ultimate Driving Machine', emphasizing performance, engineering, and driver engagement.
E60 Generation Launch:
The E60 generation was introduced in 2003, with the 535i designation (replacing the 530i) appearing with the introduction of the N54 engine in 2007.
Production Period:
2007-2010 for the 535i E60 model
Manufacturing Locations:
Primarily Dingolfing, Germany
