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BMW 535xi 2007 2008 2009 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 535xi Model Years Covered: 2007, 2008, 2009, 2010 Generation Chassis Code: E60 (Sedan) / E61 (Touring) Codes Engine Code Prefix: N54 👋 Introduction...
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BMW 535xi 2007 2008 2009 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
535xi
Model Years Covered:
2007, 2008, 2009, 2010
Generation
Chassis Code:
E60 (Sedan) / E61 (Touring)
Codes
Engine Code Prefix:
N54
👋 Introduction
Market Position
Segment:
Executive Sedan, Luxury Sports Sedan
Competitive Analysis
Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac STS
Key Features
Powertrain Highlight:
Twin-turbocharged inline-6 engine (N54) offering strong performance and refinement.
Drivetrain Highlight:
xDrive All-Wheel Drive system providing enhanced traction and stability in various conditions.
Technology Highlight:
Advanced iDrive infotainment system, optional active steering and adaptive suspension.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Total Pages:
1662
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
xDrive All-Wheel Drive System, Transmission (Automatic), Transfer Case, Drive Shafts, Differentials
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS, DSC, Parking Brake), Wheels and Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, Lighting, Instrumentation, Power Accessories, Navigation, Audio System, Alarm System
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seats, Interior Trim
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments
Repair:
Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Repair
Diagnostics:
Troubleshooting charts, Fault code interpretation, Diagnostic procedures for all major systems
Specifications:
Torque specifications, Electrical schematics, Component identification, Diagnostic trouble codes (DTCs)
Technical Depth
Depth:
Comprehensive, from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, optimized for clear viewing and printing of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Searchability:
Fully searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Twin-Turbocharged Inline 6-cylinder (N54B30)
Performance
Horsepower:
300 hp @ 5800 rpm
Torque:
300 lb-ft @ 1300-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection (High-Pressure Fuel System)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Bosch DME (Digital Motor Electronics)
Emission Control
Emissions Systems:
Catalytic Converters, Secondary Air Injection System, Oxygen Sensors
🔧 Transmission
Standard
Type:
6-Speed Steptronic Automatic Transmission
Optional
Type:
6-Speed Manual Transmission (less common for xi models)
Features
Automatic Features:
Sport mode, Manual shifting mode (Steptronic), Adaptive transmission control
Fluid Type
Automatic Transmission Fluid:
BMW ATF LT-5 or equivalent (refer to manual for specific part numbers)
📐 Dimensions
Exterior
Length:
191.1 inches (Sedan), 192.2 inches (Touring)
Width:
72.7 inches
Height:
58.5 inches (Sedan), 57.4 inches (Touring)
Weights
Curb Weight:
Approx. 3900-4000 lbs (depending on options and body style)
Cargo
Trunk Volume:
14.0 cu ft (Sedan)
🛡️ Safety Features
Ratings
IIHS Front Crash:
Good (2007-2010 models)
NHTSA Front Crash:
★★★★★ (5-Star)
NHTSA Side Crash:
★★★★★ (5-Star)
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Braking:
Anti-lock Braking System (ABS), Electronic Brake force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Frontal airbags, Side-impact airbags, Head protection airbags (Curtain airbags)
Seat Belts:
Pretensioning seat belts with force limiters
💡 Technology Features
Infotainment
System:
iDrive System (various iterations depending on model year and options)
Features:
Central control knob, LCD screen, Radio (AM/FM/Satellite), CD player, Optional Navigation System, Bluetooth connectivity (optional/later models).
Driver Assistance
Features:
Optional Active Steering, Adaptive Headlights, Park Distance Control (PDC), Cruise Control, Rain-sensing wipers.
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface, USB adapter (later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil quality. Condition Based Service (CBS) system often dictates.
Spark Plug Replacement:
Around 60,000 miles for original equipment plugs (e.g., NGK SILZKBR8E8S or equivalent).
Coolant Flush:
Recommended every 4 years or 60,000 miles with BMW-approved antifreeze.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) synthetic oil, viscosity typically 0W-30 or 5W-30. (Consult manual for exact specs).
Brake Fluid Type:
DOT 4 (BMW Super DOT 4 recommended)
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S or equivalent)
Known Issues
Common Problems:
High-pressure fuel pump failure (HPFP), Injector issues, Turbocharger wastegate rattle, Oil pan gasket leaks, Valve cover gasket leaks, Power steering pump failure, Idrive system glitches, Ignition coil failures.
Maintenance Tips
Turbocharger Care:
Allow engine to idle for a minute or two after spirited driving to cool turbochargers.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, focusing on performance, luxury, and engineering.
Model Evolution
E60 Generation:
The E60 5 Series generation (2004-2010) introduced significant design and technological advancements over its predecessor (E39).
535Xi Introduction:
The 535xi variant was introduced to offer the performance of the 535i with the added benefit of BMW's xDrive all-wheel-drive system, enhancing all-weather capability.
Production
Production Location:
Germany (primarily Dingolfing Plant)
🏆 Awards & Recognition
Recognitions
Ward Auto Ten Best:
The N54 engine was a multiple recipient of Ward's 10 Best Engines award for its performance and efficiency.
Ratings
Consumer Reports:
Generally rated well for performance and handling, with some recurring concerns about reliability in certain areas. Specific ratings varied by model year.
Certifications
Emissions Certification:
Meets EPA and CARB emissions standards for its respective model years.
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