Competitors 1999:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Volvo S80
Key Selling Points:
Performance (V8 engine), refined handling, luxury interior, advanced technology for its era
Model Emphasis:
Focus on the 540i variant, highlighting its V8 engine and premium features.
Covered Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Interior, Emissions, Diagnostics, Troubleshooting
Estimated Page Count:
Approximately 1000-2000 pages (typical for comprehensive workshop manuals of this era)
Manual Type:
Service Repair Workshop Manual
Engine Mechanical:
Complete overhaul procedures, component testing, torque specifications, timing, lubrication, cooling system
Engine Management:
DME (Digital Motor Electronics) system, sensor diagnostics, fuel injection, ignition timing, emissions control
Transmission Automatic:
GM 5L40-E (S5D 320Z for manual transmission variant, though 540i typically automatic), overhaul, fluid specifications, diagnostic codes, control modules
Suspension:
Front struts, rear multi-link, bushings, control arms, shock absorbers, spring replacement, wheel alignment procedures
Steering:
Power steering system, steering rack, tie rods, steering column, diagnostic and repair procedures
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid type, bleeding procedures, component replacement
Electrical System:
Wiring diagrams, fuse box locations, relay assignments, starter, alternator, battery, lighting, power windows, central locking, diagnostic connector (OBD-II)
HVAC:
Climate control system, blower motor, A/C compressor, refrigerant, heater core, diagnostic and repair
Body And Interior:
Panel removal and installation, door mechanisms, seat adjustments, trim components, sound insulation
Emissions Control:
Oxygen sensors, catalytic converter, EVAP system, EGR system (if applicable)
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections/replacement
Diagnostic Procedures:
Troubleshooting common faults, fault code retrieval and interpretation (OBD-II), component testing using multimeters and oscilloscopes
Repair Procedures:
Detailed step-by-step instructions for component replacement and repair, including engine, transmission, suspension, brake, and electrical components
Installation Procedures:
Installation guidelines for various replacement parts and accessories
Depth Of Information:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics and troubleshooting flowcharts.
NHTSA Front Impact Driver:
4 Stars (1999 Model Year Data)
NHTSA Front Impact Passenger:
4 Stars (1999 Model Year Data)
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (ASC+T - Automatic Stability Control and Traction)
Stability Control:
Standard (DSC - Dynamic Stability Control - on some models/packages)
Airbags:
Front dual airbags, optional side airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
Audio System:
Optional professional sound systems, CD changer, cassette player.
Navigation:
Optional BMW Professional Navigation system (MKII/MKIII).
Parking Assist:
Optional Rear Park Distance Control (PDC).
Cellular:
Optional integrated car phone.
Seats:
Power adjustable front seats with memory, optional heated and ventilated seats.
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically around 7,500-15,000 miles or annually, depending on driving conditions. Consult manual for specifics.
Spark Plug Replacement:
Typically around 60,000 miles (check manual for specific plug type and interval).
Coolant Flush:
Recommended every 2-3 years or as indicated by CBS.
Engine Oil:
SAE 5W-40 Synthetic (BMW Longlife-01 or equivalent, e.g., Castrol SYNTEC/EDGE)
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water
Brake Fluid:
DOT 4 (Low Viscosity)
Transmission Fluid Auto:
GM Dexron III or equivalent (consult manual for exact spec and filter part number)
Cooling System:
Plastic coolant expansion tank failures, water pump failures, hose degradation.
Vibrations:
Driveshaft center support bearing, guibo (flex disc), rear subframe bushings.
Electrical:
ABS/DSC module failures, window regulator failures, pixelated instrument cluster displays (LCD).
Engine:
Oil pan gasket leaks, VANOS (Variable Valve Timing) seal issues, timing chain guide wear (though less common on M62 compared to M60).
Bmw Philosophy:
'The Ultimate Driving Machine', emphasis on performance, engineering, and driver engagement.
E39 Generation:
Launched in 1995 (Europe) / 1996 (North America), replaced the E34. Known for improved chassis dynamics, refined interiors, and advanced technology.
Production Years E39:
1995–2003
Manufacturing Locations:
Germany (Dingolfing Plant)
