🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 540i Year: 2000 Codes Chassis Code: E39 👋 Introduction Market Position Target Audience: BMW 540i (E39) owners, DIY enthusiasts,...
Complete disassembly and reassembly instructions for various components
Electrical Diagnosis:
Electrical system diagnosis and repair, wiring diagram interpretation
Technical Depth
Depth:
Comprehensive professional-level diagnostic, repair, and maintenance information.
Illustrations:
Detailed illustrations, drawings, and photos for each procedure.
Critical Information:
Notes, cautions, and warnings highlighting critical information for safety and accuracy.
Part Identification:
Enlarged insets to identify and examine parts in detail.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT functionality
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for unpacking)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
M62B44 (typically)
Engine Type:
4.4L V8 SOHC (32 valve)
Performance
Horsepower:
Approx. 282 hp @ 5400 rpm (for 2000 model year)
Torque:
Approx. 324 lb-ft @ 3600 rpm (for 2000 model year)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Coolant Capacity:
Approx. 10.0 Liters (manual will specify exact capacity)
🔧 Transmission
Standard
Type:
5-speed automatic (Steptronic optional on some variants)
Optional
Type:
5-speed manual (less common on 540i, but may be covered)
Features
Fluid Type Auto:
BMW ATF LT-2 or equivalent (manual will specify exact part number/spec)
Fluid Type Manual:
BMW Manual Transmission Fluid (MTF LT-2) or equivalent (manual will specify)
📐 Dimensions
Exterior
Wheelbase:
113.4 inches (2880 mm)
Length:
191.1 inches (4854 mm)
Width:
71.0 inches (1803 mm)
Height:
57.3 inches (1455 mm)
Weights
Curb Weight:
Approx. 3770-3880 lbs (depending on options)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star
NHTSA Side Impact:
4-star
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (ASC+T)
Stability Control:
Standard Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, side airbags, available head airbags
Seatbelts:
Pretensioning front seatbelts, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
BMW Professional Radio/CD, optional navigation system (MKIII), Harman Kardon sound system available.
Driver Assistance
Cruise Control:
Standard Cruise Control
Connectivity
Keyless Entry:
Standard Keyless Entry/Remote Central Locking
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500-10,000 miles or 12-18 months, depending on driving conditions (refer to manual for specific 'Condition Based Service' details).
Brake Fluid Flush:
Every 2 years regardless of mileage.
Coolant Flush:
Typically every 3-4 years or 50,000 miles (refer to manual for specific coolant type and interval).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 5W-40 Synthetic (BMW LL-01 approved recommended, manual will specify)
Power Steering Fluid:
ATF Dexron III or BMW P/N 81 22 9 407 603 (manual will specify)
Brake Fluid:
DOT 4 Low Viscosity (LV) or equivalent
Known Issues
Common Problems:
Vanos seals, coolant expansion tank and hoses, oil pan gasket leaks, cooling fan clutch, ignition coil failure, alternator failure, window regulator issues.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
BMW, Bayerische Motoren Werke AG, known for engineering excellence, performance, and luxury.
Model Evolution
E39 Generation:
The E39 generation (1995-2003) marked a significant advancement in BMW's mid-size executive sedan, known for its refined driving dynamics, technology, and build quality.
540I Positioning:
The 540i represented the performance-oriented model within the E39 lineup, offering a potent V8 engine for those seeking greater power and luxury.
Production
Production Period E39:
1995-2003
🏆 Awards & Recognition
Recognitions
E39 Generation Acclaim:
The E39 generation was widely praised by automotive journalists for its superior handling, refined ride, and high-quality interior, often appearing on 'best of' lists.