🏷️ Basic Information

Make:

BMW

Model:

540i

Year:

2000

Chassis Code:

E39

Engine Code Primary:

M62TU

👋 Introduction

Segment:

Executive/Luxury Sedan

Key Selling Points:

Performance, luxury, advanced technology, refined driving dynamics

Competitors:

Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160)

Vehicle Positioning:

Performance-oriented luxury sedan offering a blend of comfort, technology, and driving engagement.

Manual Advantage:

Provides official, in-depth technical information crucial for maintaining and repairing this complex German luxury vehicle.

📋 Manual Details

Service And Repair:

Comprehensive

Maintenance:

Scheduled and routine maintenance

Diagnostics:

Troubleshooting and fault code interpretation

Estimated Pages:

Over 3000 (typical for comprehensive E39 service manuals)

Type:

Service and Repair Manual Software

Language:

English

Format:

Software (likely PDF or proprietary executable)

📖 Manual Coverage

Powertrain:

Engine (M62TU V8), transmission (5HP24 automatic), differential, exhaust

Chassis:

Suspension (front/rear, including EDC/adaptive options), steering, brakes (ABS, DSC), wheels, tires

Electrical:

Body control module (BCM), DME, EWS, lighting, audio, power accessories, infotainment (CCC/M-ASK variants)

Body:

Body panels, doors, windows, sunroof, interior trim, HVAC, chassis alignment

Maintenance:

Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid service, air filter replacement

Repair:

Engine component replacement (timing chains, VANOS, ignition coils, water pump), transmission service/rebuild, brake caliper/rotor replacement, suspension component overhaul, electrical component diagnosis and replacement

Diagnostics:

Step-by-step troubleshooting guides, diagnostic trouble code (DTC) lookup, wiring diagrams, component testing procedures

Calibration And Adjustment:

Wheel alignment, headlight aiming, sensor calibration (e.g., ABS, steering angle)

Depth:

Comprehensive: Covers from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

Compatibility:

Windows OS (typically XP through Windows 10, depending on specific software build)

Printability:

High-resolution, printable pages with clear diagrams and text.

Binding:

N/A (Software-based)

Paper Quality:

N/A (Software-based)

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated V8

Displacement:

4.4 Liters (4398 cc)

Valve Train:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder

Engine Management:

Bosch Motronic ME 7.2

Horsepower:

282 hp @ 5400 rpm

Torque:

324 lb-ft @ 3600 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded (91+ octane)

🔧 Transmission

Transmission Type:

5-speed Automatic (5HP24 by ZF)

Transmission Type:

5-speed Manual (Getrag 420G)

Automatic Features:

Sequential Manual Shift (SMS) or Steptronic, adaptive shift logic

Automatic Transmission Fluid:

BMW ATF LT71141 or equivalent ZF Lifeguardfluid5

📐 Dimensions

Length:

190.4 inches

Width:

71.0 inches

Height:

56.5 inches

Wheelbase:

111.4 inches

Curb Weight Automatic:

Approximately 3700 lbs

Curb Weight Manual:

Approximately 3650 lbs

Trunk Volume:

15.2 cubic feet

🛡️ Safety Features

NHTSA Front Impact:

5-Star (for 2000 model year)

IIHS Side Impact:

Good (for 2000 model year)

Traction Control:

Automatic Stability Control (ASC) / Dynamic Stability Control (DSC)

Brake Assist:

Anti-lock Braking System (ABS)

Electronic Stability:

Dynamic Stability Control (DSC) standard

Airbags:

Frontal airbags, front side-impact airbags, optional rear side-impact airbags

Seatbelts:

Three-point inertia-reel seatbelts with pretensioners

💡 Technology Features

Navigation System:

Optional BMW Navigation System (MK III or MK IV DVD-based) with CCC or M-ASK head units.

Audio System:

Hi-Fi or Professional Logic 7 audio systems, optional CD changer.

Parking Sensors:

Optional Park Distance Control (PDC)

Cruise Control:

Standard cruise control with electronic throttle control.

Telematics:

Optional BMW Assist with telematics/emergency call functions.

Climate Control:

Dual-zone automatic climate control

Seats:

Electrically adjustable front seats with memory function, optional heated seats.

🔧 Maintenance

Oil Change:

BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or as indicated by the vehicle.

Spark Plugs:

Typically every 60,000 miles for platinum or iridium plugs.

Transmission Fluid:

BMW's 'lifetime' fluid recommendation, but servicing every 60,000-100,000 miles is highly recommended for longevity, especially with the ZF 5HP24.

Engine Oil Type:

SAE 0W-30 or 5W-30 Synthetic, BMW LL-01 approval recommended.

Coolant Type:

BMW Blue (G48) Antifreeze/Coolant

Brake Fluid Type:

DOT 4

Engine Oil Leaks:

Valve cover gaskets, oil pan gasket, oil filter housing gasket ('O' rings).

Cooling System:

Plastic expansion tank cracking, water pump failure (plastic impeller).

Electrical:

Ignition coil failure, VANOS solenoid failure, ABS/DSC sensor issues, pixelation on instrument cluster LCDs.

Suspension:

Worn control arm bushings, strut mount failure.

📚 Vehicle History

Brand Focus:

German automotive manufacturer renowned for performance, luxury, and engineering precision.

E39 Generation:

Introduced in 1995 (Europe) / 1997 (North America), replaced the E34 5 Series. The 2000 model is part of the facelifted version (produced from September 1999).

Production Years:

E39 generation: 1995-2003. 540i variant: 1996-2003.

Manufacturing Plant:

Dingolfing, Germany

🏆 Awards & Recognition

Car And Driver 10 Best:

Included on Car and Driver's 10Best list for multiple years during its E39 generation.

Car And Driver Editor Picks:

Praised for its balance of performance, luxury, and handling.