Years Covered:
1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987
Delivery Method:
Downloadable (Digital Delivery)
File Format Implied:
PDF (requires Adobe Reader)
Type:
Complete Workshop Service Repair Manual
Engine:
All engine variants (M30 inline-six, including carbureted and fuel-injected versions)
Transmission:
All transmission types (Manual and Automatic)
Electrical System:
Full coverage including wiring diagrams, diagnostics, and component testing
Chassis And Suspension:
Detailed procedures for all suspension and steering components
Braking System:
Comprehensive coverage of front and rear braking systems, including ABS (where equipped)
Fuel System:
Carburetor and fuel injection system diagnosis and repair
Cooling System:
Radiator, fan, thermostat, and coolant system maintenance and repair
Exhaust System:
Catalytic converters, mufflers, and exhaust manifold repair and replacement
Bodywork And Trim:
Exterior and interior panel removal, repair, and alignment
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair
Interior Systems:
Seat adjustments, door mechanisms, dashboard components, and upholstery
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, and inspections
Engine Repair:
Engine overhaul, component replacement (pistons, rings, bearings, valves), gasket replacement
Transmission Repair:
Manual and automatic transmission overhaul, clutch replacement, torque converter service
Electrical Diagnostics:
Troubleshooting electrical faults, testing components, wiring repairs
Brake System Repair:
Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder service, brake line repair, ABS diagnostics
Suspension And Steering Repair:
Shock absorber/strut replacement, ball joint/tie rod end replacement, power steering system service
Fuel System Repair:
Carburetor adjustment/rebuild, fuel injector cleaning/replacement, fuel pump testing/replacement, fuel pressure regulation
Cooling System Repair:
Water pump replacement, radiator repair/replacement, hose replacement, thermostat replacement
Body Panel Repair:
Door alignment, panel replacement, rust repair, bumper repair/replacement
HVAC Repair:
Blower motor replacement, evaporator/condenser service, refrigerant charging, control panel repair
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Engine Family:
BMW M30 Straight-6 (Slant-6)
728I/730:
Approx. 170-184 hp (SAE Gross)
732I/733I:
Approx. 184-197 hp (SAE Gross)
735I:
Approx. 182-211 hp (SAE Gross)
745I:
Approx. 214-252 hp (SAE Gross)
Injection Types:
Bosch L-Jetronic, LE-Jetronic, Motronic (fuel injection) and Solex/Zenith carburetors (on early 728/730 models)
Engine Code Examples:
M30B28, M30B30, M30B32, M30B33, M30B34, M30B35
Crash Test Data:
Limited formal crash test data available from this era compared to modern standards, but designed with advanced safety features for its time.
ABS:
Anti-lock Braking System (ABS) optional or standard on later models.
Airbags:
Driver airbag (optional or standard on later models, not universally present across all E23s).
Seatbelts:
3-point inertia-reel seatbelts
Construction:
Reinforced chassis and safety cage construction
Oil Change:
Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions.
Air Filter:
Inspect every 15,000 miles, replace as needed.
Spark Plugs:
Replace every 20,000 - 30,000 miles (depending on plug type).
Coolant:
Flush and replace every 2-3 years or 30,000 miles.
Engine Oil:
API SG or higher, SAE 20W-50 or 15W-40 recommended, 5.5 - 7.5 quarts (depending on engine).
Transmission Fluid Auto:
Dexron III (or equivalent)
Coolant:
BMW Blue (Glysantin G48) or equivalent ethylene glycol coolant, 50/50 mix with distilled water.
Engine Management:
Age-related degradation of fuel injection components (e.g., AFM sensors, fuel distributors on early models), vacuum leaks.
Electrical:
Corrosion in electrical connectors, failing dashboard warning lights, issues with power windows and central locking.
Suspension:
Wear in bushings, control arms, and ball joints, leading to imprecise handling.
Cooling System:
Plastic coolant reservoir cracks, hose deterioration, and water pump seal leaks.
Brand History:
BMW, known for its 'Ultimate Driving Machine' ethos, established itself as a premier manufacturer of performance-oriented luxury vehicles.
E23 Development:
The E23 was BMW's first foray into the full-size luxury sedan market, designed to compete with established European and American luxury brands. It succeeded the smaller E12 5 Series in prestige and size.
Updates:
Received facelifts and updates throughout its production, including aerodynamic improvements, interior enhancements, and powertrain evolutions (e.g., introduction of Motronic fuel injection, larger displacement engines like the 745i).
Production Years:
1977 - 1986
Manufacturing Plant:
Dingolfing, Germany