🏷️ Basic Information

Make:

BMW

Model:

7 Series

Generation:

E32

Year:

1991

Chassis Code:

E32

👋 Introduction

Market Segment:

Luxury Sedan

Key Competitors Era:

Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Audi V8 Quattro.

Bmw E32 Philosophy:

The E32 7 Series represented BMW's pinnacle of luxury, technology, and driving dynamics for its era, prioritizing the driver experience within a sophisticated and comfortable package.

Target Audience:

Professional automotive technicians, independent repair shops, and experienced DIY enthusiasts seeking the highest level of detail for maintenance and repair of the 1991 BMW 7 Series E32.

📋 Manual Details

Coverage Scope:

Comprehensive service, repair, maintenance, and diagnostics for the 1991 BMW 7 Series E32.

Estimated Page Count:

Detailed and extensive, typical for full factory service manuals; specific count not provided but implies comprehensive depth.

Type:

Full Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, piston, connecting rod, crankshaft, lubrication system, cooling system, fuel injection system (Motronic).

Engine Electrical:

Ignition system, starter motor, alternator, engine management sensors and actuators, diagnostic procedures.

Transmission:

Automatic transmission service, overhaul, hydraulic control, electronic control module, fluid specifications.

Drivetrain:

Driveshaft, differential, rear axle, CV joints.

Suspension:

Front and rear suspension components, struts, shocks, springs, bushings, alignment specifications.

Brakes:

Brake system hydraulics, ABS (Anti-lock Braking System), brake pad and rotor replacement, caliper overhaul, bleeding procedures.

Steering:

Power steering system, steering gear, steering column, tie rods, alignment.

Electrical System:

Comprehensive wiring diagrams, lighting system, instrument cluster, power windows, central locking, sunroof, HVAC controls, battery, charging system.

Body And Chassis:

Body panel repair, door mechanisms, bumpers, glass replacement, interior trim, underbody protection.

Heating Ventilation And Air Conditioning HVAC:

HVAC system components, refrigerant handling, blower motor, climate control unit, diagnostics.

Diagnostics:

Fault finding, diagnostic trouble codes (DTCs) interpretation (where applicable for the era), diagnostic procedures for various systems.

Routine Maintenance:

Oil change, filter replacement, spark plug replacement, fluid level checks and top-offs, lubrication points.

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake system overhaul, electrical component repair.

Troubleshooting:

Systematic approach to identifying and resolving common and uncommon faults.

Electrical Diagnostics:

Detailed troubleshooting guides combined with comprehensive wiring diagrams for electrical system issues.

Restoration:

Detailed information suitable for refurbishing and restoring the vehicle to original specifications.

Depth:

Professional-level detail encompassing everything from basic maintenance to complex component rebuilds and diagnostics.

Illustration Quality:

High-quality illustrations, drawings, and photos to guide procedures, with enlarged insets for detailed part examination.

Instruction Style:

Numbered steps for clarity, with detailed sub-steps, notes, cautions, and warnings.

📊 Manual Specifications

File Format:

PDF

Printability:

Full Printable - all pages can be printed.

Binding Type:

Digital (Instant Download)

Paper Type:

N/A (Digital Format)

Software Requirements:

Adobe PDF Reader, WinRAR (for unzipping compressed files if applicable).

Operating System Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Delivery Method:

Instant Download

⚙️ Engine Specifications

Engine Options:

Available with the M60 V8 engine (e.g., 730i, 740i) and M30 inline-six engine (e.g., 730i, 735i).

735I Engine Displacement:

3.5 Liters (M30B35)

735I Horsepower:

Approx. 208-211 hp

735I Torque:

Approx. 225-232 lb-ft

740I Engine Displacement:

4.0 Liters (M60B40)

740I Horsepower:

Approx. 282 hp

740I Torque:

Approx. 295 lb-ft

Fuel Delivery:

Bosch Motronic fuel injection system.

Fuel Type:

Premium Unleaded Gasoline

🔧 Transmission

Standard Transmission:

4-speed automatic (e.g., ZF 4HP22) was common, with a 5-speed manual available on some inline-six models.

Optional Transmission:

5-speed manual transmission on select inline-six models.

Automatic Transmission Features:

Adaptive shift logic, sport mode (on some variants).

Automatic Transmission Fluid Type:

BMW ATF LT-3 or equivalent (Dexron III compatible).

📐 Dimensions

Wheelbase:

Approx. 117.1 inches (2975 mm)

Overall Length:

Approx. 197.5 inches (5017 mm)

Curb Weight Range:

Approx. 3,800 - 4,200 lbs (1725 - 1905 kg), depending on engine and options.

🛡️ Safety Features

Safety Ratings Era:

Typical for its time, with a focus on passive safety features like strong body structure and airbags. Official crash test ratings from modern standards are not directly comparable.

Active Safety Features:

ABS (Anti-lock Braking System), Traction Control System (ASC/ASC+T on some models).

Passive Safety Features:

Driver and front passenger airbags, reinforced safety cage, side-impact protection beams.

💡 Technology Features

Infotainment Features:

Original cassette player, optional CD player, analog climate control, trip computer.

Driver Assistance Features:

Cruise control, trip computer, parking distance control (on some later models or as an option).

Connectivity Features:

Limited by era; primarily focused on internal vehicle systems. No modern Bluetooth or smartphone integration.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 - 7,500 miles or annually, depending on driving conditions and oil used.

Major Service Intervals:

Major services involving spark plugs, coolant, transmission fluid often recommended around 30,000 - 60,000 mile intervals.

Engine Oil Type:

Synthetic or semi-synthetic 5W-30, 5W-40, or 10W-40, depending on climate and engine variant (refer to manual for precise specs).

Coolant Type:

BMW Blue Coolant (G48) or equivalent ethylene glycol based coolant.

Brake Fluid Type:

DOT 3 or DOT 4.

Common E32 Issues:

Cooling system leaks (hose deterioration, water pump), head gasket leaks (especially on V8s), ABS sensor failures, door seal degradation, window regulator issues, electronic control unit (ECU) failures, transmission control issues.

V8 Engine Specific Issues:

Timing chain guides (M60 engines), Nikasil cylinder liner wear (early M60s, later models used Alusil), valve stem seals.

Oil Filter Example:

Mann-Filter W 940/5, Mahle OC 196/2 (verify for specific engine variant).

Air Filter Example:

Mann-Filter C 34 104 (verify for specific engine variant).

📚 Vehicle History

Bmw Brand Focus:

BMW's 'Ultimate Driving Machine' philosophy, blending luxury with performance and advanced engineering.

E32 Introduction:

Introduced in 1986 as the successor to the E23 7 Series, setting new standards for luxury sedans with its advanced technology and design.

E32 Updates 1991:

The 1991 model year represents a mature phase of the E32 generation, benefiting from earlier refinements. The introduction of the V8 engines (M60) significantly boosted performance and luxury appeal.

Production Years E32:

1986-1994

🏆 Awards & Recognition

Industry Recognition:

The E32 7 Series was widely praised for its engineering, luxury, and driving dynamics, contributing to BMW's reputation as a manufacturer of high-quality, performance-oriented vehicles.