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BMW E32 735I 735IL 750IL 7 Series 1991 1992 Electronic TROUBLESHOOTING Manual

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Specific Models Covered: 735i, 735iL, 750iL Years Covered: 1991, 1992 Manual Title: BMW E32 735i 735iL 750iL 7...
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类型: Car
厂商:
斯库: 509767
BMW E32 735I 735IL 750IL 7 Series 1991 1992 Electronic TROUBLESHOOTING Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Chassis Code:
E32
Specific Models Covered:
735i, 735iL, 750iL
Years Covered:
1991, 1992
Manual Title:
BMW E32 735i 735iL 750iL 7 Series 1991 1992 Electronic Troubleshooting Manual
👋 Introduction
Market Position
Target Audience:
Professional BMW technicians, independent repair shops, and advanced automotive enthusiasts specializing in E32 models.
Value Proposition:
Provides in-depth electronic diagnostic and troubleshooting expertise specifically for the complex systems of the 1991-1992 BMW E32 7 Series.
Competitive Analysis
Uniqueness:
Focuses specifically on electronic troubleshooting, a critical but often underserviced area for older luxury vehicles.
Key Features
Diagnostic Focus:
Prioritizes fault identification and resolution for electronic control units (ECUs) and related components.
Comprehensiveness:
Covers a wide array of the vehicle's electronic systems, offering a holistic diagnostic approach.
Practicality:
Aimed at facilitating efficient and accurate repair of electronic issues, reducing diagnostic time and cost.
📋 Manual Details
Coverage Areas
Primary Coverage:
Electronic Troubleshooting
Secondary Coverage:
Diagnostic procedures, fault finding, electrical system analysis
Page Count
Estimated Page Count:
Detailed (Exact count not provided in product info, but expected to be extensive for electronic troubleshooting)
Manual Type
Type:
Electronic Troubleshooting Manual
Language
Language:
English
Format
Format:
Electronic (Likely PDF, CD-ROM, or digital download)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed coverage of DME (Digital Motor Electronics), fuel injection, ignition timing, idle control, emission control systems.
Transmission Control:
Troubleshooting for automatic transmission control modules (EGS).
Chassis Electronics:
ABS (Anti-lock Braking System), ASC (Automatic Stability Control), EDC (Electronic Damper Control) diagnostics.
Body Electronics:
Climate control, central locking, power windows, mirrors, seat adjustment, interior lighting, warning indicators.
Instrumentation:
Diagnosis of instrument cluster functions, warning lights, and onboard computer (BC).
Infotainment And Comfort:
Radio, cassette, CD changer, and climate control system fault finding.
Lighting System:
Headlights, taillights, interior lights, fog lights, and associated control modules.
Diagnostics Tools:
Information on using BMW diagnostic tools (e.g., GT1, MoDiC) relevant to the E32 generation.
Wiring Diagrams:
Extensive wiring diagrams for all covered electronic systems.
Procedures Included
Troubleshooting Methodology:
Systematic diagnostic flowcharts and step-by-step troubleshooting procedures for common and rare electronic faults.
Component Testing:
Procedures for testing sensors, actuators, control modules, and wiring harnesses using multimeters and oscilloscopes.
Fault Code Interpretation:
Explanation of diagnostic trouble codes (DTCs) and their probable causes.
Component Replacement:
Guidance on safe and correct removal and installation of electronic components, including control modules.
System Reset And Recalibration:
Procedures for resetting learned values and recalibrating electronic systems after component replacement.
Technical Depth
Depth:
Advanced diagnostic and repair procedures, suitable for professional technicians and experienced DIYers with electronics knowledge.
Diagnostic Tools Reliance:
Emphasizes the use of specialized diagnostic equipment alongside manual testing methods.
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Searchability:
Expected to have searchable text for quick access to information.
Printability:
Designed for printing individual pages or sections as needed.
Print Quality
Visuals:
High-quality diagrams, schematics, and illustrations.
Binding Type
Binding:
Not applicable for electronic format; if printed, typically spiral-bound or comb-bound for lay-flat usability.
Paper Type
Paper Quality:
Not applicable for electronic format; if printed, typically high-quality, durable paper.
⚙️ Engine Specifications
Primary Engine 735I 735Il
Engine Code:
M30B35
Engine Type:
SOHC Inline-6 (Gasoline)
Displacement:
3.5 Liters (3430 cc)
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.0:1 (Typically)
Horsepower:
208 hp @ 5700 rpm (Approx.)
Torque:
224 lb-ft @ 4000 rpm (Approx.)
Fuel System:
Bosch Motronic ML-S (Electronic Fuel Injection with Engine Management)
Ignition System:
Distributorless ignition system with individual spark coils (later M30 variations).
Emissions Control:
Catalytic converter, EGR (Exhaust Gas Recirculation) system, Lambda sensor.
Primary Engine 750Il
Engine Code:
M70B50
Engine Type:
SOHC V12 (Gasoline)
Displacement:
5.0 Liters (4988 cc)
Bore X Stroke:
84 mm x 75 mm
Compression Ratio:
8.8:1 (Typically)
Horsepower:
296 hp @ 5200 rpm (Approx.)
Torque:
332 lb-ft @ 3900 rpm (Approx.)
Fuel System:
Bosch Motronic M7.1 (Dual DME systems for V12 operation)
Ignition System:
Dual ignition system with two spark plugs per cylinder, controlled by two DME units.
Emissions Control:
Catalytic converters, Lambda sensors (multiple), EGR.
🔧 Transmission
735I 735Il
Standard Transmission:
4-speed Automatic (ZF 4HP22 EH - Electronic Control)
Optional Transmission:
5-speed Manual (Getrag 265/5 - Less Common)
Transmission Fluid Type:
BMW ATF LT3 (or equivalent such as Dexron III/Mercon)
750Il
Standard Transmission:
4-speed Automatic (ZF 4HP24 EH - Electronic Control)
Optional Transmission:
None (Exclusively Automatic)
Transmission Fluid Type:
BMW ATF LT3 (or equivalent such as Dexron III/Mercon)
General Features
Electronic Control:
Both automatic transmissions feature electronic control for smoother shifting and optimal performance.
Sport Mode:
Available Sport mode for more aggressive shifting points.
📐 Dimensions
735I
Wheelbase:
2,830 mm (111.4 in)
Length:
4,965 mm (195.5 in)
Width:
1,855 mm (73.0 in)
Height:
1,400 mm (55.1 in)
735Il
Wheelbase:
3,070 mm (120.9 in)
Length:
5,205 mm (204.9 in)
Width:
1,855 mm (73.0 in)
Height:
1,400 mm (55.1 in)
750Il
Wheelbase:
3,070 mm (120.9 in)
Length:
5,205 mm (204.9 in)
Width:
1,855 mm (73.0 in)
Height:
1,400 mm (55.1 in)
Weights
Curb Weight 735I:
Approx. 1,720 kg (3,792 lbs)
Curb Weight 735Il:
Approx. 1,780 kg (3,924 lbs)
Curb Weight 750Il:
Approx. 1,970 kg (4,343 lbs)
Wheels And Tires
Wheel Bolt Pattern:
5x120
Typical Wheel Size:
15-inch or 16-inch alloy wheels
Typical Tire Size 735:
205/65R15 or 225/60R15
Typical Tire Size 750:
225/60R15 or 225/55R16
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for E32 models from this era are not readily available in a standardized format comparable to modern vehicles.
Passive Features
Airbags:
Driver's side airbag (standard from 1991 onwards).
Seatbelts:
3-point inertia-reel seatbelts for all occupants.
โครงสร้างตัวถัง:
Reinforced passenger cell with crumple zones.
Steering Column:
Collapsible steering column.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all models.
Asc:
Automatic Stability Control (ASC) was available, especially on the 750iL, and later as ASC+T with traction control.
Edc:
Electronic Damper Control (EDC) was an optional feature for adaptive suspension tuning.
💡 Technology Features
Infotainment
Audio System:
BMW Bavaria C Business/Professional cassette radio, often with optional CD changer.
Navigation:
Optional early-generation GPS navigation systems were available, though rare and considered primitive by modern standards.
Driver Assistance
Cruise Control:
Electronic cruise control.
Parking Assistance:
Park distance control (PDC) was an optional feature introduced during the E32's lifecycle.
Connectivity
Communication Systems:
No integrated Bluetooth or mobile phone connectivity in the modern sense. Factory-installed car phones were available as an option.
Comfort Features
Climate Control:
Automatic climate control with dual-zone temperature regulation was standard on most models.
Seat Adjustment:
Power adjustable front seats with memory function for the driver's seat were common options.
Onboard Computer
Bc System:
Onboard computer (BC) providing information on fuel consumption, range, external temperature, and service reminders.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12-15,000 km, or as indicated by the oil service light.
Major Service Interval:
Significant maintenance items (e.g., spark plugs, coolant) typically around 30,000-60,000 miles.
Transmission Service Interval:
Fluid and filter change recommended every 60,000-80,000 miles, especially for electronic control transmissions.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-98 or API SG/SH specifications (consult specific owner's manual for exact recommendation).
Coolant:
BMW Blue or similar ethylene glycol-based coolant with corrosion inhibitors. Mixture of 50/50 with distilled water.
Brake Fluid:
DOT 4 low-viscosity brake fluid.
Power Steering Fluid:
ATF Dexron II/III or specified BMW power steering fluid.
Known Issues
Cooling System:
Degradation of plastic coolant hoses, expansion tank, and water pump failure are common.
Electronics:
Failure of control modules (DME, ABS, EGS), sensor failures (crankshaft position, camshaft position), dashboard pixelation, and wiring harness degradation.
Suspension And Steering:
Wear in bushings, ball joints, and tie rods; occasional leaks from self-leveling rear suspension (if equipped).
Fuel System:
Clogged fuel injectors, failing fuel pumps, and degraded fuel lines.
Exhaust System:
Corrosion and failure of catalytic converters and mufflers.
Ignition System:
Misfires due to coil pack failure, spark plug wire issues, or distributor issues (on earlier M30 variations).
📚 Vehicle History
Brand Heritage
Bmw Luxury Sedan Legacy:
The E32 represents a continuation of BMW's commitment to producing refined, performance-oriented luxury sedans, building upon the success of the E23 generation.
Model Evolution
E32 Introduction:
Introduced in 1986, the E32 marked a significant styling and technological advancement over the E23, with a more aerodynamic design and introduction of electronic systems.
Key Innovations E32:
Introduction of the V12 engine (M70) in the 750iL, longer wheelbase 'iL' variants, increased use of electronics (e.g., ABS, ASC, EDC, early onboard computer).
E32 Facelift:
A minor facelift occurred around 1991/1992, with subtle styling updates and powertrain refinements.
Production
Production Years:
1986–1994
Manufacturing Location:
Dingolfing, Germany
E32 Successors:
Replaced by the E38 generation starting in 1994.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
While the E32 itself may not have won a specific 'Car of the Year' award in its debut year, it consistently received accolades from automotive journalists for its engineering, comfort, and performance.
Class Leading Attributes:
Widely recognized as a benchmark for luxury sedan engineering and driving dynamics in its class during the late 1980s and early 1990s.
Certifications
Automotive Press Awards:
Frequently featured in 'best of' lists and praised for its V12 engine by publications like Car and Driver, MotorTrend, and Road & Track.
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