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BMW 735i 735iL 1992 Service Repair Workshop Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 735i, 735iL Year: 1992 Codes Chassis Code: E32 Engine Code: M30B35 👋 Introduction Market Position Segment: Full-size luxury sedan. Target Audience: Affluent individuals...
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BMW 735i 735iL 1992 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
735i, 735iL
Year:
1992
Codes
Chassis Code:
E32
Engine Code:
M30B35
👋 Introduction
Market Position
Segment:
Full-size luxury sedan.
Target Audience:
Affluent individuals seeking comfort, performance, and advanced engineering.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W140), Lexus LS 400, Jaguar XJ.
Key Features
Platform:
E32 platform, known for its robust construction and advanced features for the era.
Distinction:
Blended luxury, performance, and cutting-edge technology, epitomizing BMW's 'Ultimate Driving Machine' philosophy in the luxury segment.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and diagnostics for all mechanical and electrical systems.
Page Count
Estimated Page Count:
900+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Service And Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for the M30B35 engine.
Fuel And Exhaust Systems:
Fuel injection system (Bosch Motronic), fuel pump, lines, injectors, exhaust manifold, catalytic converter, mufflers.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications, fan clutch.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), timing, ECU control.
Transmission Service And Repair:
Automatic transmission (e.g., ZF 4HP22) service, fluid changes, seal replacement, internal component repair, diagnostics.
Driveline And Axles:
Driveshaft, universal joints, rear axle differential, half-shafts.
Suspension And Steering:
Front and rear suspension components (struts, control arms, bushings), power steering system, steering rack, alignment specifications.
Brake System:
Front and rear disc brakes, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system (alternator), starter, lighting circuits, wiring diagrams, fuse box locations and functions.
Climate Control HVAC:
Air conditioning system service, heater core, blower motor, control panel diagnostics.
Body And Chassis:
Body panel removal and installation, door mechanisms, glass replacement, chassis lubrication.
Interior Trim And Appointments:
Seat removal, dashboard disassembly, headliner, door panels.
Diagnostic Troubleshooting:
Component testing, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) interpretation for Motronic and other systems.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, fluid level checks, belt inspection and replacement.
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues.
Electrical Diagnostics:
Wiring diagram interpretation, voltage drop testing, circuit continuity checks.
Specifications And Tolerances:
Tightening torques, engine clearances, alignment angles, component specifications.
Special Tools:
Identification and usage of BMW-specific tools required for certain procedures.
Technical Depth
Depth Of Coverage:
Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic adjustments to complete component rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if a scanned PDF with OCR, or natively searchable if a digital-native PDF.
Print Quality
Print Readability:
Designed for clarity, with detailed diagrams and text. Print quality depends on the source material.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, SOHC
Engine Code:
M30B35
Displacement:
3.430 cc (3.4 L)
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.0:1
Performance
Horsepower At Rpm:
208 hp @ 5,700 rpm
Torque At Rpm:
225 lb-ft (305 Nm) @ 4,000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 electronic fuel injection
Fuel Type:
Unleaded gasoline, 91 octane (RON+MON)/2
Other
Engine Management:
Digital Engine Management (DME)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic
Transmission Model:
ZF 4HP22
Optional
Transmission Type:
5-speed manual (less common in North America)
Features
Gear Ratios Auto:
1st: 2.48, 2nd: 1.48, 3rd: 1.00, 4th: 0.73, Reverse: 2.08
Transmission Fluid Type:
BMW ATF Dexron II or equivalent
📐 Dimensions
Exterior
Wheelbase 735I:
2,900 mm (114.2 in)
Wheelbase 735Il:
3,070 mm (120.9 in)
Length 735I:
4,958 mm (195.2 in)
Length 735Il:
5,125 mm (201.8 in)
Width:
1,800 mm (70.9 in)
Height:
1,400 mm (55.1 in)
Weights
Curb Weight 735I:
1,770 kg (3,900 lbs)
Curb Weight 735Il:
1,840 kg (4,057 lbs)
Gvw:
2,300 kg (5,070 lbs) approx.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated in modern standards, but known for robust construction.
IIHS Offset Crash:
Not tested by IIHS in this era.
Active Features
ABS:
Standard (Bosch ABS III)
Traction Control:
Optional (ASC - Automatic Stability Control)
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Chassis Strength:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
High-fidelity BMW sound system, often with cassette player and optional CD changer.
Navigation:
Optional early GPS navigation system, typically a bulky unit with a CRT display.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC) were introduced later in the E32's lifecycle, may not be on all 1992 models.
Connectivity
Communication:
Early cellular phone integration was available as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months, whichever comes first. (Refer to manual for specific conditions).
Spark Plug Replacement:
Approx. 30,000 miles (refer to manual for specific plug type and gap).
Transmission Fluid Change:
Every 30,000 - 60,000 miles. Crucial for longevity of the ZF automatic. (Consult manual for precise interval).
Coolant Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Type And Capacity:
SAE 5W-30 or 10W-40, approx. 6.5 liters (6.9 US quarts). Check dipstick.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Head Gasket Failure:
M30 engines can be prone to head gasket failure if overheated. The manual will detail symptoms and repair procedures.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and front/rear main seals are common leak points.
Cooling System Components:
Plastic coolant reservoir can become brittle and crack; water pump seals can fail.
Electrical Gremlins:
Older E32s can experience issues with wiring harnesses, sensor failures, and module problems. Comprehensive wiring diagrams are essential.
Climate Control Issues:
Blend door actuators and blower motor resistor failures are common.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for building driver-focused luxury vehicles with a focus on performance and engineering.
Model Evolution
E32 Generation:
The E32 chassis replaced the E23 7 Series and was produced from 1986 to 1994. It marked a significant advancement in technology and styling for BMW's flagship sedan.
735I Variant:
The 735i was the entry-level engine option for the E32 chassis in many markets, offering a balance of performance and luxury.
735Il Variant:
The 'iL' designation signifies the long-wheelbase version, providing increased rear-seat legroom and a more opulent experience.
Production
Manufacturing Location:
Germany
Production Years:
1986-1994 (E32 chassis)
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Not a winner, but consistently recognized for luxury and engineering.
Car And Driver 10Best:
Consistently praised by automotive journalists for its driving dynamics and refinement.
Ratings
Automobile Magazine Allstar:
Often featured in 'All-Star' lists for its category, highlighting its blend of performance and luxury.
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