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BMW 740i 740iL 1993 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Year: 1993 Codes Chassis Code: E38 Engine Code: M60B40 👋 Introduction Market Position Positioning: The BMW 7 Series (E38) represented...
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BMW 740i 740iL 1993 Service Repair Workshop ManualBMW 740i 740iL 1993 Service Repair Workshop ManualBMW 740i 740iL 1993 Service Repair Workshop ManualBMW 740i 740iL 1993 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
740i / 740iL
Year:
1993
Codes
Chassis Code:
E38
Engine Code:
M60B40
👋 Introduction
Market Position
Positioning:
The BMW 7 Series (E38) represented the pinnacle of BMW's luxury sedan offerings in the early to mid-1990s, competing with established luxury marques like Mercedes-Benz S-Class and Lexus LS. The 740i and long-wheelbase 740iL models were powered by BMW's innovative V8 engines, offering a blend of performance, refinement, and cutting-edge technology for its era.
Competitive Analysis
Competitors:
Mercedes-Benz W140 S-Class, Lexus LS400, Jaguar XJ, Audi V8 Quattro.
Key Features
Vehicle Features:
Powerful V8 engine, sophisticated suspension, advanced electronics for its time (e.g., electronic throttle control, early traction control systems), luxurious interior appointments, extensive customization options.
Manual Value Proposition
Value:
This comprehensive workshop manual is an indispensable tool for owners and independent mechanics alike, providing the detailed, factory-level information required to maintain, diagnose, and repair the complex systems of the 1993 BMW 740i/740iL, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Climate Control, Body & Chassis, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting & Charging System, Emission Control System, Exterior & Interior Trim, HVAC, SRS Airbag System, ABS System, OBC (On-Board Computer), Cruise Control, Audio System, Lighting System, Instrument Cluster, Diagnostics & Troubleshooting
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine management (DME), fuel injection, ignition, emission controls, cooling, lubrication, exhaust
Transmission Drivetrain:
Automatic transmission (GM 5L40-E), rear axle, driveshafts, differential
Suspension Steering:
Front and rear suspension, steering system (including Servotronic), wheel alignment
Brakes:
Front and rear brakes, ABS (Anti-lock Braking System), brake fluid specifications
Electrical:
Complete electrical diagrams, starter motor, alternator, battery, lighting, power windows, mirrors, seats, central locking, infotainment, OBC, cruise control, SRS airbag system
Procedures Included
Maintenance Procedures:
Routine servicing, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs
Repair Procedures:
Engine overhaul, transmission service, suspension component replacement, brake system repair, electrical component troubleshooting and replacement, body panel repair
Diagnostics Troubleshooting:
Fault finding charts, diagnostic trouble codes (DTCs), systematic troubleshooting guides for all major systems
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text, allowing for quick information retrieval.
Print Quality
Quality:
Professional, with clear diagrams and legible text, optimized for digital viewing and potential printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Engine Code:
M60B40
Displacement:
3982 cc (4.0 Liters)
Bore X Stroke:
89 mm x 80 mm
Compression Ratio:
10.0:1
Performance
Horsepower Gross:
282 hp @ 5800 rpm
Torque Gross:
295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU System:
DME (Digital Motor Electronics)
Emissions Control:
Dual three-way catalytic converters, secondary air injection (where applicable), EGR (Exhaust Gas Recirculation)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic
Transmission Model:
GM 5L40-E
Gear Ratios:
To be detailed in manual (typically 3.40, 2.20, 1.40, 1.00, 0.75)
Features
Shift Modes:
Standard, Sport (S)
Fluid Specifications
Transmission Fluid:
Dexron III/Mercon (refer to manual for exact BMW specified fluid, e.g., Esso LT 71141 or equivalent)
📐 Dimensions
Exterior
Wheelbase 740I:
2930 mm (115.4 in)
Wheelbase 740Il:
3070 mm (120.9 in)
Length 740I:
4965 mm (195.5 in)
Length 740Il:
5125 mm (201.8 in)
Width:
1862 mm (73.3 in)
Height:
1420 mm (55.9 in)
Weights
Curb Weight 740I:
~1800 kg (3968 lbs)
Curb Weight 740Il:
~1850 kg (4079 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively tested by NHTSA in the modern sense, but considered a very safe vehicle for its time due to robust construction and safety features.
Active Features
ABS:
Standard Bosch ABS (Anti-lock Braking System)
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver's side airbag standard, passenger airbag optional for 1993 models.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front occupants.
Chassis Design:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
BMW Bavaria C or Professional RDS radio with cassette player, optional CD changer. Early generation of sophisticated audio systems for its time.
Driver Assistance
Cruise Control:
Standard cruise control system, potentially electronically controlled.
On Board Computer:
On-Board Computer (OBC) providing information on fuel economy, range, average speed, and vehicle status warnings.
Connectivity
Diagnostics:
OBD-I diagnostic port, with the manual detailing specific BMW diagnostic procedures and connector locations.
Comfort Features
Climate Control:
Dual-zone automatic climate control (HVAC) with recirculation, air filtration, and dew point control.
Seats:
Electrically adjustable front seats with memory function (driver and passenger), heated seats (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles or 12 months, using synthetic oil (refer to manual for specific recommendation).
Transmission Fluid Change:
Recommended every 50,000 to 60,000 miles, or as per manual's service indicator.
Spark Plugs:
Typically every 60,000 miles (e.g., Bosch FGR7KQE0U or equivalent, as specified in manual).
Coolant Change:
Every 2 years or 30,000 miles (BMW Blue Antifreeze/Coolant or equivalent).
Fluid Specifications
Engine Oil Capacity:
Approximately 7.5 liters (7.9 US quarts) with filter change.
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (BMW approved) for optimal performance and protection.
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent silicate-free OAT coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4.
Known Issues
Common Problems:
Nikorasil cylinder plating wear (M60 engines), oil leaks (valve cover gaskets, oil pan gasket), cooling system component failures (water pump, thermostat, hoses), vacuum hose deterioration, VANOS unit issues (on later M62 engines, but related principles apply to M60 maintenance), SRS warning light illumination, LCM (Light Control Module) failures, ABS sensor failures, window regulator failures, door handle issues.
Maintenance Focus:
Due to age and complexity, proactive maintenance of cooling system, vacuum lines, and electrical connectors is crucial. Regular fluid changes and thorough inspections are paramount.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long-standing reputation for producing performance-oriented luxury vehicles, with the 7 Series representing its flagship sedan line, continuously evolving to incorporate the latest in automotive engineering and luxury.
Model Evolution
Generation:
E38 generation, introduced in 1994 (for the 1995 model year in North America), replacing the E32. The 1993 model year marks the end of the E32 generation, however, the product title specifically mentions '1993 Service Repair Workshop Manual' for 'BMW 740i 740iL', suggesting this manual covers the later E32 variants that carried the 740i designation (e.g. 1993 model year E32 740i, which was a 4.0L M60 engine, very similar to the E38's M60B40). It's crucial to note this manual likely pertains to the final E32 models equipped with the 4.0L V8.
Production
Production Period E32 740I:
1992-1994 (Europe), 1993-1994 (North America).
Production Location:
Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1993 model year might be scarce, the E32 7 Series platform was highly regarded for its engineering and luxury, often reviewed favorably against its German and Japanese luxury sedan competitors.
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