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BMW 740i 740iL 1988-1994 Workshop Service Manual Repair

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Variants: 740i, 740iL Production Years: 1988-1994 Codes Chassis Code Generation: E32 👋 Introduction Market Position E32 Generation Positioning: BMW's flagship...
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BMW 740i 740iL 1988-1994 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Model Variants:
740i, 740iL
Production Years:
1988-1994
Codes
Chassis Code Generation:
E32
👋 Introduction
Market Position
E32 Generation Positioning:
BMW's flagship luxury sedan of its era, competing with Mercedes-Benz S-Class and Audi V8 Quattro, known for advanced technology, performance, and refined driving experience.
Competitive Analysis
Key Competitors:
Mercedes-Benz W124/W140 S-Class, Audi V8 Quattro/A8, Jaguar XJ, Lexus LS 400.
Key Features
Design Philosophy:
Elegant, understated styling with a focus on aerodynamic efficiency and driver-oriented ergonomics.
Technological Advancements:
Introduction of Electronic Damper Control (EDC), ASC+T (Automatic Stability Control and Traction), and advanced engine management systems for its time.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
Approximately 800-1200 pages (typical for this era of BMW comprehensive manuals, exact count not specified in provided info)
Manual Type
Manual Classification:
Workshop Service Manual / Repair Manual
Language
Manual Language:
English
Format
Manual Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine mechanicals, fuel delivery, ignition, exhaust, cooling, lubrication, emissions control
Drivetrain Systems:
Automatic transmission, driveshaft, differential, axles
Chassis And Suspension Systems:
Front and rear suspension, steering system, wheels, tires, chassis lubrication
Braking Systems:
Front and rear brakes (disc), ABS (Anti-lock Braking System), hydraulic system
Electrical Systems:
Battery, charging system, starter, lighting, instruments, wiring diagrams, ECUs, comfort electronics
Body And Interior Systems:
Body panels, doors, windows, upholstery, climate control, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections
Repair Procedures:
Component removal and installation, engine rebuilds, transmission overhauls, suspension component replacement, brake service, electrical component repair
Troubleshooting:
Diagnostic procedures, fault finding, symptom analysis, specific component testing
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, diagnostic trouble codes (DTCs)
Special Tools:
Identification and usage of BMW-specific tools and equipment required for certain procedures
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including procedures for utilizing BMW's diagnostic tools of the era (e.g., DIS tester, if applicable).
Rebuild Procedures:
Detailed instructions for complete engine and transmission overhauls, including component specifications and assembly sequences.
Electrical Schematics:
Comprehensive, high-resolution wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Designed for clarity and readability when printed, typically with high-resolution graphics and text.
Binding Type
Original Binding (If Printed):
Typically perfect bound or spiral bound for workshop manuals for lay-flat use.
Paper Type
Original Paper Type (If Printed):
Durable, often coated paper to withstand shop environment and repeated use.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M60B40
Engine Type:
4.0L V8, Naturally Aspirated
Performance
Horsepower (SAE Net):
Approx. 282 hp @ 5800 rpm
Torque (SAE Net):
Approx. 295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (Bosch Motronic M3.3 or similar)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Other
Engine Block Material:
Aluminum
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type (740I/Il):
4-speed Automatic Transmission (e.g., ZF 4HP24)
Optional
Manual Transmission Availability:
Not available for the 740i/iL models in North America; later E38 7 Series offered manual options for other engines.
Features
Transmission Control:
Electronic control with multiple shift modes (e.g., Sport, Economy)
Fluid Specifications
Automatic Transmission Fluid (Atf) Type:
Refer to manual; typically BMW ATF Dexron II or equivalent for this era (e.g., ZF Lifeguardfluid5 might be a later recommendation for compatible transmissions).
📐 Dimensions
Exterior
Wheelbase (740I):
Approx. 117.4 inches (2982 mm)
Wheelbase (740Il):
Approx. 120.7 inches (3066 mm)
Length (740I):
Approx. 197.5 inches (5017 mm)
Length (740Il):
Approx. 201.8 inches (5126 mm)
Weights
Curb Weight (740I):
Approx. 3800-4000 lbs (1725-1815 kg)
Curb Weight (740Il):
Approx. 3950-4150 lbs (1790-1885 kg)
Wheels Tires
Standard Wheel Size:
15-inch or 16-inch alloy wheels
Standard Tire Size:
205/65R15, 215/65R15, or 225/60R15 (depending on year/options)
Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings (Era Specific):
While specific ratings for this model and era are difficult to find, BMW's focus on passive safety included energy-absorbing crumple zones and a robust passenger cell.
Active Features
ABS:
Standard Anti-lock Braking System (Bosch ABS III or similar)
Traction Control:
Optional ASC+T (Automatic Stability Control and Traction) available on some models.
Passive Features
Airbags:
Driver's airbag standard; passenger airbag optional or standard on later models.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
High-fidelity sound systems, often with premium brands like Nakamichi or Harman Kardon, featuring cassette players and AM/FM radio.
Navigation System:
Optional factory navigation systems were available, using early CD-ROM based mapping.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Climate Control:
Automatic climate control with dual-zone temperature settings.
Connectivity
On-Board Computer:
Standard on most models, providing information on fuel economy, range, and vehicle status.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, whichever comes first, with inspection intervals at 15,000 miles (refer to specific owner's manual or condition-based service indicators).
Coolant Replacement:
Every 2-3 years or specified mileage, using BMW-approved coolant.
Transmission Fluid Service:
BMW's stance was often 'lifetime fill' for transmissions, but proactive fluid changes (e.g., every 50,000-80,000 miles) are highly recommended for longevity.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-98 or equivalent (e.g., SAE 5W-30 or 5W-40 depending on climate and specific BMW recommendation).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based) or equivalent.
Brake Fluid Type:
DOT 4 Low Viscosity (LV) or DOT 4 Plus.
Known Issues
Cooling System:
Plastic components (expansion tank, water pump impeller, thermostat housing) can become brittle and prone to cracking; main radiator hoses can also degrade.
V8 Engine (M60):
Timing chain guides and tensioners can wear, leading to rattling noises and potential catastrophic failure if not addressed. Nikasil cylinder liner issues were present in early M60 engines, though most affected cars were likely addressed under warranty or by the time this manual is used, it might be a concern for older engine rebuilds.
Electrical System:
Corrosion in wiring harnesses (especially engine bay), failing window regulators, door lock actuators, and module failures (e.g., ABS, DME) are common.
Suspension:
Worn control arm bushings, ball joints, and strut mounts can affect handling and ride comfort.
Interior:
Headliner sag, worn leather, and failing pixels on the instrument cluster display are frequent complaints.
Filter Part Numbers
Oil Filter (Example):
Mann-Filter W 930/3, Mahle OC 205, or BMW Part # 11 42 1 740 272 (verify for specific engine build).
Air Filter (Example):
Mann-Filter C 25 520/1, Mahle LX 42, or BMW Part # 13 72 1 730 945 (verify for specific engine build).
📚 Vehicle History
Brand Heritage
Bmw'S Luxury Segment:
BMW established its presence in the luxury sedan market with the preceding E23 7 Series, building on a reputation for performance and engineering.
Model Evolution
E32 Generation Launch:
The E32 generation debuted in 1986 (as a 1987 model in some markets) with the V12 engine, followed by the V8 models, including the 740i, in 1992.
Production
Manufacturing Location:
Dingolfing, Germany
End Of E32 Production:
1994, succeeded by the E38 7 Series.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E32 generation (including variants like the 740i) was a consistent recipient of Car and Driver's '10Best' award during its production run, highlighting its blend of performance, luxury, and technology.
Ratings
Automobile Magazine All-Stars:
Often cited as a benchmark for luxury sedans of its time, receiving positive reviews and awards from various automotive publications.
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