Primary Coverage:
Repair, Maintenance, Diagnostics, Troubleshooting
Component Coverage:
Engine, Engine Electrics, Fuel System, Cooling System, Exhaust System, Clutch, Transmission, Driveline, Steering, Brakes, Wheels & Tires, Frame, Body Equipment, General Electrical Equipment, Instruments, Lighting
Estimated Page Count:
Varies based on specific edition, typically 1000+ pages for full factory service manuals
Type:
Factory Repair Manual / Service Manual
File Format:
PDF / WINRAR
Archiving Format:
WINRAR archive for compact storage and efficient download, often used for large PDF files.
Delivery Method:
Instant Download
Engine Systems:
M60B40, M62B44, S62B50 (engine variants for E31 generation). Covers engine mechanics, cylinder head, valve train, lubrication, cooling, fuel injection, ignition, emissions control.
Electrical Systems:
Engine electrics, general electrical equipment, instruments, lighting. Includes wiring diagrams, component locations, diagnostic procedures.
Drivetrain Systems:
Clutch (if applicable, e.g., manual transmission), Gearbox (manual and automatic), Driveshaft, Differential, Rear Axle.
Chassis Systems:
Steering system, Suspension (front and rear), Brakes (hydraulic, ABS, DSC), Wheels and Tires.
Body And Comfort:
Frame, Body panels, Doors, Hood, Trunk, Glass, Seating, Climate Control, Power Accessories, Interior Trim.
Fuel System Details:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, pressure regulator, and evaporative emissions (EVAP) control system.
Exhaust System Details:
Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, and hangers. Covers diagnosis of leaks and restrictions.
Steering Details:
Power steering system, steering rack/gearbox, steering column, tie rods, and power steering fluid. Includes alignment specifications.
Brakes Details:
Front and rear brake systems (discs/calipers), hydraulic lines, master cylinder, brake booster, ABS control module, and parking brake. Includes specifications for pad/rotor replacement and bleeding procedures.
Wheels And Tires:
Wheel bolt patterns, tire sizes, tire pressure recommendations, wheel bearing replacement, and balancing.
Frame And Body:
Chassis structure, body panels, corrosion protection, door mechanisms, hood/trunk latches, and glass replacement. Includes bodywork repair and painting guidelines.
Instruments And Gauges:
Dashboard instruments (speedometer, tachometer, fuel gauge, temperature gauge), warning lights, trip computer, and diagnostic readouts. Covers troubleshooting of faulty gauges and indicators.
Lights And Lamps:
Headlights, taillights, turn signals, brake lights, interior lighting, and fog lights. Covers bulb replacement, aiming procedures, and wiring for lighting circuits.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement.
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II), electrical system diagnostics.
Technical Data Inclusion:
Torque specifications, fluid capacities, diagnostic trouble codes (DTCs), component specifications, alignment data, electrical resistance values.
Troubleshooting Methodology:
Systematic approach to diagnosing faults, often including flowcharts, diagnostic trouble code (DTC) lookup tables, and symptom-to-cause correlation.
Engine Rebuild Procedures:
Detailed steps for internal engine component replacement, including piston rings, bearings, seals, gaskets, and timing components. Torque sequences and specifications are provided.
Transmission Rebuild Procedures:
Instructions for disassembling, inspecting, and reassembling automatic and manual transmissions, including valve body service and clutch pack replacement.
Electrical Troubleshooting Charts:
Extensive wiring diagrams for all electrical systems, with component identification and pin-out data for accurate troubleshooting.
Depth Of Information:
Comprehensive. Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical troubleshooting and wiring diagrams.
Engines Available E31:
M60B40 (4.0L V8), M62B44 (4.4L V8), S62B50 (5.0L V8 - later models, particularly Alpina), M70B50 (5.0L V12), M73B54 (5.4L V12).
Engine Performance General:
V8 models typically produced around 282-310 hp, while V12 models ranged from 300-322 hp. Torque figures were equally impressive, providing strong acceleration and effortless cruising.
Fuel Delivery:
Electronic Fuel Injection (EFI), typically Bosch Motronic management system. Features include multi-point fuel injection, electronic throttle control (on later models), and sophisticated engine control units (ECU).
Engine Construction:
Aluminum alloy block and cylinder heads for V8s, cast iron block and aluminum heads for V12s. DOHC (Double Overhead Camshaft) with 4 valves per cylinder.
Cooling Type:
Pressurized liquid cooling system with engine-driven water pump, thermostat, radiator, and electric cooling fan(s). BMW Blue coolant is typically specified.
Ignition System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) systems depending on engine variant. Manual covers ignition coil testing, sensor diagnostics (crankshaft position, camshaft position), and ECU signals.
Oil Change Interval:
Typically 10,000-15,000 miles (16,000-24,000 km) or annually, whichever comes first, depending on driving conditions and oil used. Refer to manual for exact BMW Longlife oil recommendations.
Transmission Fluid Interval:
Automatic transmission fluid and filter change recommended every 40,000-60,000 miles (64,000-96,000 km). Manual transmissions may have different recommendations for gearbox oil.
Engine Oil Spec:
BMW Longlife-98 or BMW Longlife-01 specification oils. Viscosity grades commonly used include 5W-30, 5W-40, or 10W-40 depending on climate. Refer to manual for precise recommendations for specific engines.
Coolant Spec:
BMW Blue coolant (G48), a silicate-free ethylene glycol-based antifreeze. Mix 50/50 with distilled water.
Brake Fluid Spec:
DOT 4 or DOT 5.1 brake fluid, depending on specific system requirements. Manual will specify exact type.
Transmission Fluid Automatic:
Dexron III or equivalent for ZF 4HP24, ATF LT 71141 or equivalent for ZF 5HP30. Manual will confirm specific fluid type for each transmission.
Transmission Fluid Manual:
Gear oil specification (e.g., SAE 75W-90 GL-4 or GL-5) for the manual gearbox. Manual provides exact type and capacity.
Common E31 Issues:
Cooling system leaks (hose failures, plastic component degradation), VANOS (Variable Valve Timing) issues on M60/M62 engines, ABS/ASC sensor failures, window regulator failures, headliner sagging, evaporator core leaks in HVAC system, fuel pump failures.
Spark Plugs:
Specific spark plug types and gap settings vary by engine (e.g., NGK BKR6EKU for some M60/M62 variants). Manual provides exact part numbers and specifications.
Belt Replacement:
Serpentine belt replacement intervals are typically around 60,000-90,000 miles. Manual details proper tensioning and routing.