Manual Coverage
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Systems Covered
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Engine Mechanical:
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Complete overhaul, disassembly, assembly, component testing, cylinder head, piston, crankshaft, valve train.
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Engine Management:
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Fuel injection system, ignition system, electronic control unit (ECU) diagnostics, sensor testing, troubleshooting.
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Transmission:
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Automatic transmission (CVT), gearbox inspection, clutch assembly, torque converter, fluid changes.
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Chassis Suspension:
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Front fork, rear shock absorber, swingarm, wheel bearings, steering system.
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Braking System:
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Hydraulic brake systems (front and rear), brake caliper overhaul, disc replacement, brake fluid specifications and bleeding.
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Electrical System:
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Wiring diagrams, battery, starter, charging system, lighting system, fuse box, relays, electronic components.
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Fuel System:
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Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection components.
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Cooling System:
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Radiator, fan, coolant, thermostat, hoses, water pump.
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Exhaust System:
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Muffler, catalytic converter, exhaust pipes, gasket replacement.
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Bodywork And Frame:
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Panel removal and installation, seat, fairings, chassis inspection and repair.
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Instrumentation:
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Dashboard, instrument cluster diagnosis and repair.
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Procedures Included
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Preventative Maintenance:
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Scheduled service intervals, oil changes, filter replacements, brake checks, lubrication.
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Troubleshooting:
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Diagnostic charts, symptom-based problem solving, error code interpretation.
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Repair Procedures:
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Step-by-step instructions for component removal, installation, and adjustment.
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Overhaul Procedures:
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Complete engine and transmission rebuild instructions.
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Diagnostic Procedures:
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Methods for diagnosing electrical and mechanical faults using specialized tools.
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Specifications And Tolerances:
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Detailed technical data, measurements, and permissible wear limits.
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Technical Depth
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Depth Of Coverage:
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Comprehensive (designed for professional technicians, covering all aspects from routine maintenance to complete engine rebuilds and advanced diagnostics).
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000-6,000 km or annually (refer to manual for exact interval).
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Spark Plug Replacement:
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Approximately every 10,000-12,000 km.
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Air Filter Replacement:
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Check every 5,000 km, replace as needed (typically 10,000-15,000 km).
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Fluid Specifications
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Engine Oil Type:
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API SG/SH/SJ or higher, SAE 10W-40 or 5W-40 (refer to manual for exact BMW specification).
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Engine Oil Capacity:
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Approx. 1.1-1.3 liters (check dipstick/manual).
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Coolant Type:
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BMW approved ethylene glycol coolant mixture (50/50 with distilled water).
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Brake Fluid Type:
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DOT 4 hydraulic brake fluid.
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Known Issues
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Common Wear Items:
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Drive belt, brake pads, suspension bushings, battery.
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Electrical Gremlins:
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Occasional reports of minor electrical issues requiring diagnostic checks.
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Transmission Performance:
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CVT belt wear and roller issues can affect acceleration and top speed if not maintained.
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