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BMW Coupe 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: Coupe Year: 2004 Codes Chassis Code: E46 (for applicable coupe models) 👋 Introduction Market Position Market Position: The 2004 BMW Coupe (part of...
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BMW Coupe 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
Coupe
Year:
2004
Codes
Chassis Code:
E46 (for applicable coupe models)
👋 Introduction
Market Position
Market Position:
The 2004 BMW Coupe (part of the E46 generation) was positioned as a premium sporty coupe, competing with vehicles like the Mercedes-Benz CLK, Audi A4 Cabriolet (though primarily a coupe), and Lexus SC.
Competitive Analysis
Competitive Analysis:
Known for its engaging driving dynamics, refined interior, and powerful inline-six engines, the E46 Coupe offered a blend of performance and luxury.
Key Features
Key Features:
Excellent handling, powerful engine options, premium build quality, driver-focused cockpit.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF, implied by 'diagno...')
Page Count
Page Count:
Estimated 1000+ pages (typical for full service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, rebuilding, performance tuning for all gasoline engine variants
Transmission:
Service and repair procedures for automatic and manual transmissions
Brakes:
ABS, DSC, brake system components, fluid changes, pad/rotor replacement
Electrical:
Wiring diagrams, component testing, module diagnosis, lighting, power accessories
Suspension:
Front and rear suspension, steering system, alignment specifications
Body:
Body panels, doors, windows, interior trim, convertible top mechanisms (if applicable)
Climate Control:
HVAC system diagnosis and repair, refrigerant service
Fuel System:
Fuel pump, injectors, fuel lines, evaporative emission control
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, O2 sensors
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Diagnostic Troubleshooting:
Extensive troubleshooting guides, symptom-based diagnostics, fault code explanations
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, inspections
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilding:
Complete engine and transmission rebuilding procedures
Refurbishment:
Procedures for restoring worn or damaged components
Restoration:
Guidance for vintage restoration projects of the 2004 Coupe
Diagnostics:
Advanced diagnostic techniques and troubleshooting flowcharts
Wiring Diagrams:
Detailed electrical system wiring schematics
Torque Specifications:
Precise torque values for all fasteners
Special Tools:
Identification and usage of specialized BMW tools
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine/transmission rebuilds
📊 Manual Specifications
File Format
File Format:
Likely PDF (Portable Document Format)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Searchability
Searchability:
Likely text-searchable PDF, enabling quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L Inline-6 Cylinder (N52 precursor, typically M54B30)
Engine Displacement:
2979 cc (for 3.0L models)
Engine Code:
M54B30
Performance
Horsepower:
Approximately 225 hp @ 5900 rpm (for 3.0L M54B30)
Torque:
Approximately 214 lb-ft @ 3500 rpm (for 3.0L M54B30)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic ME 9.0 DME
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Features
Valve Train:
Double Overhead Camshafts (DOHC), 24 valves, VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Standard Transmission:
6-speed manual transmission (Getrag GS6-37BZ)
Optional
Optional Transmission:
5-speed Steptronic automatic transmission (GM A5S360R)
Features
Transmission Features:
Rear-wheel drive (RWD), limited-slip differential available on some models.
📐 Dimensions
Exterior
Length:
Approx. 177.1 inches (4498 mm)
Width:
Approx. 68.5 inches (1740 mm)
Height:
Approx. 53.5 inches (1359 mm)
Weights
Curb Weight:
Approx. 3200 - 3400 lbs (depending on configuration)
Wheelbase:
Approx. 107.4 inches (2728 mm)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and front passenger in similar E46 models)
IIHS Side Impact:
Good (for comparable E46 models)
Active Features
Active Safety Features:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Traction Control
Passive Features
Passive Safety Features:
Front airbags, side-impact airbags, front seatbelt pretensioners, reinforced safety cell
💡 Technology Features
Infotainment
Infotainment System:
Optional BMW Professional Radio with CD player, optional navigation system (MK4 unit), optional Harman Kardon audio system.
Driver Assistance
Driver Assistance Features:
Park Distance Control (PDC) - optional.
Connectivity
Connectivity Options:
Optional Bluetooth hands-free system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system dictates intervals, typically around 7,500-15,000 miles or annually, depending on driving conditions.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
Every 2-4 years or 30,000-50,000 miles (BMW Blue Coolant).
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-40 or 5W-30.
Engine Oil Capacity:
Approx. 6.5 quarts (6.0 liters) for 3.0L engines.
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent (e.g., Red Line D4 ATF for some applications).
Transmission Fluid Automatic:
BMW ATF LT-3 or equivalent.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification).
Known Issues
Known Issues:
Oil leaks from valve cover gasket and oil pan, VANOS solenoid issues, cooling system component failure (water pump, thermostat), CCV (Crankcase Ventilation) system clogging, subframe cracking (less common on coupes than sedans but possible), ABS/DSC sensor failures, power steering leaks.
Part Numbers
Oil Filter Part Number Example:
Mann-Filter HU 925/4 X or Mahle OX 354/1 De
Cabin Air Filter Part Number Example:
Mann-Filter CU 2557 or Bosch 6041
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, known for its 'Ultimate Driving Machine' slogan, has a long history of producing performance-oriented luxury vehicles, particularly coupes.
Model Evolution
Model Evolution:
The 2004 Coupe is part of the E46 generation (1999-2006), which replaced the E36. It was praised for its improved chassis dynamics, updated styling, and more powerful engine options over its predecessor.
Production
Production Years:
E46 Coupe produced from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Awards Recognitions:
The E46 generation generally received positive reviews for its driving dynamics and build quality, often appearing on 'best of' lists from automotive publications of its era.
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