Bmw E38 7 Series Workshop Service Repair Manual 1994-2001
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E38 Model Years Covered: 1994-2001 Body Styles Covered: Sedan (Standard Wheelbase and Long Wheelbase) 👋 Introduction Market Position Target...
The manual details specifications for engines producing power outputs ranging from approximately 190 hp to 400 hp, depending on the specific engine variant.
Fuel System
Fuel Delivery Types:
Electronic Fuel Injection (EFI), including details on fuel pumps, injectors, pressure regulators, and fuel management systems (e.g., DME).
Technical Details
Firing Orders:
Provided for all engine configurations.
🔧 Transmission
Standard Transmission
Transmission Types:
Automatic transmissions (e.g., ZF 5HP series) and Manual transmissions (e.g., Getrag 5-speed) depending on the model and market.
Optional Transmission
Optional Types:
Details for both automatic and manual gearbox overhauls, repairs, and fluid specifications.
Features
Electronic Control:
Information on electronically controlled automatic transmissions and their diagnostic procedures.
📐 Dimensions
Exterior Dimensions
Wheelbase Options:
Standard wheelbase (SWB) and Long wheelbase (LWB) variants.
Weights
Curb Weight:
Varies by engine and options, generally ranging from approximately 1700 kg to 1950 kg (3750 lbs to 4300 lbs).
🛡️ Safety Features
Active Features
Braking System:
Detailed procedures for ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), and brake component replacement (pads, rotors, fluid).
Passive Features
Airbags:
Information on airbag system components, deployment, and related diagnostics.
💡 Technology Features
Infotainment
Navigation System:
BMW Professional Navigation system (CCC/MKIV based).
Audio System:
HiFi or Logic7 audio systems, including radio, CD changer, and cassette player integration.
Driver Assistance
Parking Assist:
Park Distance Control (PDC) front and rear.
Connectivity
Telecommunications:
Early integrated mobile phone systems (e.g., Nokia).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 15,000 miles or as indicated by the Condition Based Service (CBS) system, with detailed procedures in the manual.
Major Service Items:
Spark plug replacement, coolant flush, brake fluid service, transmission fluid service (as applicable), and differential fluid checks.
Fluid Specifications
Engine Oil:
BMW Longlife-98 specification, typically 5W-30 or 5W-40 synthetic oil (refer to manual for exact engine-specific requirements).
Coolant:
BMW Blue/Green antifreeze coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
Specific ATF fluid required by ZF for the respective transmission models (e.g., ATF LT-3 or LT-4).
Known Issues
Common E38 Concerns:
Cooling system leaks (expansion tank, hoses), VANOS system issues (especially on M62 engines), ABS/ASC sensor failures, pixelated instrument cluster displays, window regulator failures, door handle issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The E38 represents BMW's commitment to luxury, performance, and advanced engineering in the executive sedan segment.
Model Evolution
Generation Overview:
The E38 succeeded the E32 and was replaced by the E65/E66. It introduced significant technological advancements for its time.
Production
Manufacturing Period:
1994-2001.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the E38 model itself might be niche, it consistently received praise from automotive publications for its blend of luxury, performance, and technology during its production run.