BMW E39 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Year: 1999 Codes Vin Code Position 1: W Vin Code Position 4: C Vin Code Position 10: X...

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标签: 1999 5 Series BMW Car Cars E39

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Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Chassis Code:

Year:

Codes

Vin Code Position 1:

Vin Code Position 4:

Vin Code Position 10:

👋 Introduction

Market Position

Vehicle Segment:

Executive Sedan / Mid-Size Luxury Car

Competitive Analysis

Key Competitors 1999:

Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Cadillac Seville

Key Features

Brand Philosophy:

Ultimate Driving Machine, Sporty Handling, Premium Build Quality

Model Selling Points:

Refined ride, powerful engines, advanced technology for its era, excellent build quality

Manual Value Proposition

Diy Benefit:

Empowers DIY enthusiasts with factory-level repair knowledge

Professional Benefit:

Essential reference for professional mechanics, ensuring accuracy and efficiency

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical and Electrical Systems

Bodywork Coverage:

Exterior and Interior Trim, Body Panel Repair

Chassis Coverage:

Suspension, Steering, Brakes

Page Count

Estimated Pages:

Over 1500

Manual Type

Type:

Factory Service Repair Manual

Purpose:

Repair, Maintenance, Diagnostics, Overhaul

Language

Language:

English

Format

Format:

Digital (Likely PDF, searchable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

All Engine Types, Disassembly, Assembly, Rebuild Procedures

Engine Management:

Fuel Injection, Ignition Systems, Emissions Control

Transmission Manual:

Manual Gearbox Service, Clutch Operation

Transmission Automatic:

Automatic Transmission Service, Fluid Changes, Overhaul

Drivetrain:

Driveshafts, Differentials, Axles

Suspension:

Front and Rear Suspension Components, Springs, Dampers

Steering:

Power Steering System, Steering Column, Tie Rods

Brakes:

Hydraulic System, ABS, Disc Brake Components

Electrical System:

Wiring Diagrams, Component Location, Troubleshooting

Comfort Systems:

HVAC, Power Windows, Locks, Seats

Lighting:

Headlights, Taillights, Interior Lighting

Infotainment:

Radio, Navigation System (if equipped), Speaker Systems

Procedures Included

Maintenance Procedures:

Oil Changes, Filter Replacements, Spark Plug Service

Repair Procedures:

Component Replacement, System Overhaul

Disassembly Assembly:

Detailed Step-by-Step Instructions for All Major Components

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting

Installation Procedures:

Accessory Installation, Component Upgrades

Alignment:

Wheel Alignment Specifications and Procedures

Specifications Torque:

Torque Specifications for All Fasteners

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine rebuilds)

Diagnostic Level:

Advanced Diagnostics and Fault Code Interpretation

Diagrams Illustrations:

Detailed Exploded Views, Wiring Schematics, Component Diagrams

📊 Manual Specifications

File Format

Searchability:

High (Optimized for digital search)

Printability:

Good (Designed for printing specific sections)

Print Quality

Resolution:

High Resolution Graphics and Text

Binding Type

Physical Binding:

N/A (Digital)

Paper Type

Physical Paper:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code Common E39 1999:

M52TU (2.5L, 2.8L), M62TU (4.4L V8)

Performance

2.5L Inline 6 Hp:

170 hp @ 5500 rpm

2.8L Inline 6 Hp:

193 hp @ 5500 rpm

4.4L V8 Hp:

282 hp @ 5400 rpm

2.8L Inline 6 Torque:

206 lb-ft @ 3950 rpm

4.4L V8 Torque:

324 lb-ft @ 3600 rpm

Fuel System

Fuel Injection Type:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Design

Cylinder Configuration:

Inline-6 and V8

Valvetrain:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing)

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual (Getrag GS5-39DZ for 6-cyl, ZF S5-325 for V8)

Optional

Optional Transmission Type:

5-speed Steptronic Automatic (ZF 5HP18 for 6-cyl, ZF 5HP24 for V8)

Features

Automatic Transmission Features:

Sequential shifting capability ('Steptronic')

Fluid Specs

Manual Transmission Fluid Type:

BMW MTF LT-2 (or equivalent)

Automatic Transmission Fluid Type:

Esso LT 71141 (or equivalent)

📐 Dimensions

Exterior

Wheelbase:

111.4 inches (2830 mm)

Length:

190.2 inches (4831 mm)

Width:

70.2 inches (1783 mm)

Height:

56.1 inches (1425 mm)

Weights

Curb Weight Approx 6Cyl:

3500 - 3700 lbs (1588 - 1678 kg)

Curb Weight Approx V8:

4000 - 4200 lbs (1814 - 1905 kg)

Gvw Approx:

4700 - 5000 lbs (2132 - 2268 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

★★★★☆ (4/5 Stars)

NHTSA Front Impact Passenger:

★★★★☆ (4/5 Stars)

Active Features

Standard (Anti-lock Braking System)

Asc T:

Optional (Automatic Stability Control + Traction)

Passive Features

Airbags:

Frontal Driver and Passenger Airbags, Optional Side Airbags

Seatbelts:

3-point Inertia-Reel Seatbelts with Pretensioners

💡 Technology Features

Infotainment

Infotainment System:

BMW Professional RDS Radio, Optional CD Player, Optional Navigation System (MKII/MKIII)

Driver Assistance

Driver Assistance Features:

Cruise Control, Parking Sensors (Rear), Optional Xenon Headlights

Connectivity

Connectivity Options:

Optional BMW Assist telematics system

🔧 Maintenance

Service Intervals

Oil Change Interval:

Condition Based Service (CBS) system, typically 10,000-15,000 miles or 12-24 months

Spark Plug Replacement:

Approximately 100,000 miles for iridium plugs (M52TU/M62TU)

Brake Fluid Flush:

Every 2 years

Fluid Specifications

Engine Oil Type 6Cyl:

SAE 5W-30 Synthetic (BMW Longlife-01 Approved)

Engine Oil Type V8:

SAE 5W-40 Synthetic (BMW Longlife-01 Approved)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

Known Issues

Common Issue 1:

Cooling System: Plastic expansion tank cracking, water pump failure, thermostat housing leaks

Common Issue 2:

Vibration Damper/Cracked Flywheel: Harmonic balancer issues, manual transmission clutch release bearing noise

Common Issue 3:

ABS/ASC Module Failure: Water ingress causing corrosion and failure

Common Issue 4:

VANOS System: Seal leaks causing rough idle and power loss

Common Issue 5:

Oil Leaks: Valve cover gaskets, oil pan gaskets, oil filter housing seals

📚 Vehicle History

Brand Heritage

Brand Focus:

Performance, Luxury, Engineering Excellence

Model Evolution

E39 Introduction Year:

1995 (Europe), 1996 (North America)

E39 Facelift Year:

2000 (minor exterior updates, significant interior/tech upgrades)

Production

E39 Production Years:

1995-2003

E39 Assembly Locations:

Dingolfing, Germany; Graz, Austria (Magna Steyr)

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Included on Car and Driver's 10Best list multiple times during its production run.

Ward Top10 Engines:

Selected BMW inline-6 and V8 engines were recognized by Ward's AutoWorld.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average for its class and era, though some specific components are known wear items.