🏷️ Basic Information

Make:

BMW

Model:

F650CS

Model Designation:

F 650 CS

Vehicle Type:

Motorcycle

Product Name:

BMW F650CS/F 650 CS Service Repair Workshop Manual (Original Factory Manual)

👋 Introduction

Segment:

Urban motorcycle, often positioned as a versatile and practical commuter with a premium feel.

Target Audience:

Riders seeking a stylish, user-friendly, and reliable motorcycle for city commuting and light touring.

Key Competitors:

Competed with models from Honda (e.g., CB500 series), Kawasaki (e.g., ER-5), and Ducati (e.g., Monster series) in its segment.

Design:

Distinctive styling with a sporty, urban aesthetic. Notable for its single-sided swingarm (on some variants).

Engine Platform:

Utilized a single-cylinder engine, known for its torquey delivery and fuel efficiency.

Drive System:

Unique belt drive final drive, reducing maintenance compared to chain drives.

Handling:

Praised for agile handling and ease of maneuverability in urban environments.

📋 Manual Details

Primary Coverage:

Complete service, repair, and maintenance for BMW F650CS

Diagnostic Coverage:

Troubleshooting and diagnostics for all major systems

Estimated Pages:

Detailed page count not specified, but described as 'Complete' and 'everything you will need'

Type:

Official Workshop Service and Repair Manual

Language:

English (assumed based on product description, common for official manuals)

Format:

Likely Digital (PDF) for sales, or printed original factory manual

📖 Manual Coverage

Engine:

Engine assembly, disassembly, tuning, component inspection, and overhaul

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, fuel lines, and fuel tank

Cooling System:

Radiator, coolant, water pump, hoses, and thermostat

Ignition System:

Spark plugs, ignition coils, ECU control, and timing

Exhaust System:

Muffler, catalytic converter, and exhaust pipes

Transmission:

Gearbox, clutch, shift mechanism, and lubrication

Drivetrain:

Belt drive system (final drive), pulleys, and tensioning

Suspension:

Front telescopic forks (e.g., Marzocchi), rear shock absorber, linkages, and adjustments

Brakes:

Front and rear brake systems, calipers, discs, master cylinders, brake lines, and fluid bleeding

Wheels And Tires:

Wheel bearing maintenance, tire pressure, and replacement

Electrical System:

Battery, charging system, starter motor, lighting, instrumentation, and wiring diagrams

Frame And Bodywork:

Chassis inspection, fairings, seat, fuel tank, and mounting components

Control Systems:

Throttle control, clutch lever, brake levers, and foot controls

Lubrication System:

Oil specifications, capacities, and filter replacement

Scheduled Maintenance:

Routine checks, oil changes, filter replacements, and lubrication schedules

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults

Repair Procedures:

Detailed instructions for disassembling, repairing, and reassembling all components

Engine Rebuild:

Complete engine overhaul procedures, including torque specifications and tolerances

Electrical Diagnostics:

Troubleshooting of electrical faults using wiring diagrams and test procedures

Suspension Tuning:

Adjustments and maintenance for front and rear suspension

Brake System Maintenance:

Fluid replacement, pad inspection, and caliper servicing

Belt Drive Maintenance:

Inspection, tensioning, and replacement of the final drive belt

Depth:

Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.

Diagnostic Tools:

May include information on proprietary BMW diagnostic tools or general troubleshooting methods.

Specifications:

Includes detailed torque specifications, clearances, fluid capacities, and electrical resistance values.

📊 Manual Specifications

File Type:

Typically PDF for digital copies. Original factory manuals are printed.

Searchability:

PDF versions are generally searchable by keyword.

Quality:

Original factory manuals feature high-quality printing. Digital reproductions aim to match this fidelity.

Binding:

Original factory manuals are typically bound (e.g., spiral-bound or hardcover). Digital files do not have binding.

Paper:

Original factory manuals use durable paper suitable for workshop environments. Digital files do not apply.

⚙️ Engine Specifications

Engine Type:

Single-cylinder, four-stroke, DOHC

Displacement:

652 cc

Bore X Stroke:

100 mm x 83 mm (approximate, confirm with manual)

Compression Ratio:

11.5:1 (approximate, confirm with manual)

Power Delivery:

Torquey, with emphasis on low to mid-range power suitable for city riding.

Horsepower:

Approximately 48 hp (35 kW) at 6,500 rpm (confirm with manual)

Torque:

Approximately 63 Nm (46 lb-ft) at 4,500 rpm (confirm with manual)

Fuel Delivery:

Electronic Fuel Injection (EFI) with Digital Engine Management (DME)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Fuel Capacity:

Approximately 15 liters (3.9 US gallons) (confirm with manual)

🔧 Transmission

Type:

5-speed manual transmission

Clutch Type:

Wet multi-disc clutch, cable operated

Transmission Options:

None (standard 5-speed manual)

Final Drive:

Belt drive

Transmission Fluid:

BMW recommended gear oil (refer to manual for specific grade and part number)

📐 Dimensions

Length:

Approx. 2180 mm (confirm with manual)

Width:

Approx. 870 mm (over handlebars) (confirm with manual)

Height:

Approx. 1250 mm (to top of windscreen) (confirm with manual)

Seat Height:

Approx. 780 mm (low seat option available) (confirm with manual)

Dry Weight:

Approx. 172 kg (confirm with manual)

Wet Weight:

Approx. 185 kg (fully fueled) (confirm with manual)

Gross Vehicle Weight Rating:

Not typically specified for motorcycles in the same way as cars, but consult manual for load limits.

🛡️ Safety Features

Crash Safety:

Motorcycle safety standards apply; detailed crash test ratings are not equivalent to automotive standards.

Braking System:

Optional ABS (Anti-lock Braking System) available on some models/years. Standard hydraulic disc brakes.

Lighting:

Halogen headlight, LED taillight (depending on year/model).

Frame Construction:

Steel frame providing structural integrity.

Ergonomics:

Designed for rider comfort and control.

💡 Technology Features

Display Type:

Analog speedometer, tachometer, LCD multi-function display (fuel level, gear indicator, trip computer).

ABS:

Optional Anti-lock Braking System (ABS) available.

Diagnostic Ports:

Standard diagnostic connector for fault code reading, often proprietary BMW connector.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km or annually (confirm with manual)

Valve Clearance Check:

Every 20,000 km or as specified in the manual.

Belt Drive Tension Check:

Regular checks recommended, typically every 10,000 km or annually.

Brake Fluid Change:

Every 2 years (DOT 4)

Engine Oil:

SAE 10W-40 or 15W-50, API SG/SH/SJ or higher (confirm exact specification and BMW part number in manual).

Engine Oil Capacity:

Approx. 2.3 liters with filter change (confirm with manual)

Coolant:

BMW recommended coolant or equivalent (50% mixture of ethylene glycol and distilled water)

Brake Fluid:

DOT 4

Fuel Pump Reliability:

Some owners have reported occasional issues with the fuel pump unit over time, though not universally problematic.

Belt Drive Wear:

While generally low maintenance, proper tensioning and inspection for wear are crucial to prevent premature failure.

ABS Sensor Issues:

On models equipped with ABS, dirt or damage to ABS sensors can sometimes cause warning lights.

Throttle Response:

Occasional idle control or throttle response issues may require EFI system checks/cleaning.

📚 Vehicle History

Bmw Motorrad:

BMW Motorrad has a long history of producing high-quality, innovative motorcycles, known for engineering and durability.

F Series Origin:

The F650 series originated from BMW's partnership with Aprilia and Rotax, aiming to offer a more accessible and versatile motorcycle. The CS ('City') variant was introduced to focus on urban riding and a distinctive style.

Production Years:

Produced from 2001 to 2005. Replaced by the F650GS (twin-cylinder) and F650CS Dakar.

Manufacturing Location:

Built in Germany (Berlin plant) or potentially other BMW facilities.

🏆 Awards & Recognition

Motorcycle Awards:

While specific awards for the F650CS are not widely publicized, the F-series generally received positive reviews for its versatility and rider-friendliness upon release.