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BMW F650CS/F 650 CS Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: F650CS Model Designation: F 650 CS Engine Manufacturer: Rotax (BMW branded) Generation Generation: 1st Generation (2001-2005) Codes Chassis Code: R13 👋 Introduction Market...
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类型: Motorcycle
厂商:
斯库: 410258
BMW F650CS/F 650 CS Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650CS
Model Designation:
F 650 CS
Engine Manufacturer:
Rotax (BMW branded)
Generation
Generation:
1st Generation (2001-2005)
Codes
Chassis Code:
R13
👋 Introduction
Market Position
Market Position:
The BMW F650CS was positioned as a stylish, urban-focused single-cylinder motorcycle, bridging the gap between commuter bikes and sportbikes with its unique design and features.
Competitive Analysis
Competitive Analysis:
Competed with other lightweight, stylish naked bikes and sport-touring oriented single-cylinder machines from manufacturers like Ducati (Monster series), Yamaha (FZ series), and Suzuki (SV series), though its unique aesthetic and BMW engineering set it apart.
Key Features
Key Features:
Distinctive 'Streetfighter' styling, Rotax-engineered single-cylinder engine, lightweight chassis, integrated luggage system (optional), modern instrumentation.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete factory service and repair procedures for the BMW F650CS / F 650 CS
Page Count
Page Count:
Estimated 400+ pages (based on typical comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Digital Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Ignition System, Exhaust System, Clutch, Transmission, Final Drive, Suspension (Front and Rear), Braking System (Front and Rear), Electrical System, Lighting System, Instrument Cluster, Bodywork, Chassis, Wheels and Tires, Maintenance Procedures, Troubleshooting
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Service, Inspections, Diagnostics, Troubleshooting, Engine Overhaul, Transmission Repair, Suspension Servicing, Brake System Overhaul, Electrical System Fault Finding, Body Panel Removal and Installation, Component Replacement
Wiring Diagrams:
Includes detailed electrical system wiring diagrams for fault diagnosis and component tracing.
Technical Depth
Technical Depth:
Comprehensive: From basic maintenance and adjustments to complete disassembly, repair, and reassembly of all major vehicle components and systems. Includes detailed torque specifications, wiring diagrams, and exploded views.
Exploded Views:
Features hundreds of photos and detailed illustrations, including exploded views of components for clear visual guidance.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
File Compatibility:
Compatible with all PC based Windows operating systems and Mac. Searchable text within PDF.
Print Quality
Print Quality:
High-resolution, suitable for printing all pages with clear text and illustrations.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download - printable on any paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Engine Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 48 hp (36 kW) at 6,500 rpm
Torque:
Approx. 44.3 ft-lbs (60 Nm) at 5,000 rpm
Fuel System
Fuel Delivery:
Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 RON
Lubrication
Oil Type:
SAE 15W-50, API SG or higher, JASO MA
Oil Capacity:
Approx. 2.6 liters (2.7 quarts) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch Type:
Wet multi-plate clutch
Features
Final Drive:
O-ring sealed chain
Transmission Oil Type:
SAE 75W/90, API GL-4 or GL-5 (refer to manual for exact specification)
Transmission Oil Capacity:
Approx. 0.65 liters (0.69 quarts)
📐 Dimensions
Exterior
Length:
Approx. 2,130 mm (83.9 in)
Width:
Approx. 830 mm (32.7 in) (including mirrors)
Height:
Approx. 1,220 mm (48.0 in) (to top of windscreen)
Wheelbase:
Approx. 1,460 mm (57.5 in)
Seat Height:
Adjustable: 780 mm - 810 mm (30.7 in - 31.9 in)
Weights
Dry Weight:
Approx. 170 kg (375 lbs)
Wet Weight:
Approx. 189 kg (417 lbs)
Gross Vehicle Weight Rating:
Approx. 385 kg (849 lbs)
Cargo
Fuel Tank Capacity:
Approx. 15 liters (3.96 US gallons) (including reserve)
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for motorcycles in the same manner as automobiles.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Optional ABS (Anti-lock Braking System).
Front Brake Specification:
Single 300 mm disc, dual-piston caliper
Rear Brake Specification:
Single 240 mm disc, single-piston caliper
Tire Sizes:
Front: 110/70 R 17; Rear: 130/80 R 17
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, coolant temperature gauge, clock, hazard warning lights.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This model predates integrated infotainment systems. Basic digital and analog instrumentation is present).
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) was available.
🔧 Maintenance
Service Intervals
First Service:
1,000 km or 6 months (whichever comes first) - includes oil change, filter check/replacement, chain adjustment, general inspection.
Subsequent Intervals:
Every 10,000 km or 12 months for major service (includes valve clearance check, spark plug replacement, brake fluid change, etc.). Intermediate checks at 5,000 km. Refer to manual for precise intervals for specific components.
Fluid Specifications
Coolant Type:
BMW Advanced Antifreeze/Coolant or equivalent (ethylene glycol based, silicate-free, blue color code). Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Known Issues:
Potential for fuel pump issues, stator failure, rear shock absorber degradation over time, some electrical connector corrosion. Regular maintenance as per the manual is crucial to mitigate these.
Maintenance Tip Clutch:
Regular clutch adjustment and checking for slippage is important. Ensure proper lubrication of clutch cable.
Maintenance Tip Suspension
Maintenance Tip Suspension:
Front fork oil change and rear shock absorber inspection/service at recommended intervals will maintain handling and ride comfort.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long and rich history of producing high-quality motorcycles known for their engineering, performance, and durability since the early 20th century.
Model Evolution
Model Evolution:
The F650CS (introduced in 2001) was an evolution of the F650 series, moving away from the 'Funduro' adventure styling of its predecessors (like the F650ST and F650GS) towards a more modern, urban-oriented 'streetfighter' aesthetic. It shared its engine with the contemporary F650GS but featured different bodywork, suspension, and wheel sizes.
Production
Production Years:
2001 - 2005
Manufacturing Location:
Germany (engine and final assembly), but engine sourced from Austrian manufacturer Rotax.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards are not prominently cited, the F650CS was well-received for its unique styling, practicality for urban commuting, and the BMW brand's reputation for quality and engineering.
Ratings
Ratings:
User reviews and contemporary road tests generally praised its comfortable riding position, agile handling, and distinctive looks, making it a popular choice for riders seeking a practical yet stylish everyday motorcycle.
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