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BMW F650GS Workshop Manual 2000-2007

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🏷️ Basic Information Identification Make: BMW Model: F650GS Generation Code: BMW F650GS (2nd Generation) Codes Chassis Codes: R13 👋 Introduction Market Position Vehicle Segment: Adventure Touring / Dual-Sport Motorcycle. The...
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BMW F650GS Workshop Manual 2000-2007BMW F650GS Workshop Manual 2000-2007BMW F650GS Workshop Manual 2000-2007BMW F650GS Workshop Manual 2000-2007
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Generation
Code:
BMW F650GS (2nd Generation)
Codes
Chassis Codes:
R13
👋 Introduction
Market Position
Vehicle Segment:
Adventure Touring / Dual-Sport Motorcycle. The F650GS series was positioned as an accessible, versatile, and reliable platform for both on-road touring and light off-road exploration.
Competitive Analysis
Key Competitors 2000-2007:
Competed against models like the Honda Transalp, Suzuki V-Strom 650, Kawasaki KLR650, and Yamaha TDM series, offering a blend of BMW's engineering reputation with a more approachable engine platform (initially Rotax-built single-cylinder).
Key Features
Distinguishing Attributes:
Known for its fuel efficiency, comfortable ergonomics for long-distance riding, robust construction, and user-friendly nature. The single-cylinder engine provided strong low-end torque. ABS was often an option, enhancing safety.
📋 Manual Details
Coverage Areas
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Primary Market Region:
Global (designed for international markets, with regional variations possible for specific emissions/fuel standards)
Page Count
Estimated Pages:
Hundreds (specific number not provided in product info, but implies comprehensive coverage)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English (typical for official BMW workshop manuals, with potential for multilingual versions depending on origin)
Format
Format:
Likely printed/bound, or a high-quality searchable PDF (based on 'hundreds of pages of diagrams')
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including engine disassembly, assembly, tuning, specific component diagnostics (e.g., fuel injection, ignition), internal component specifications (bore, stroke, compression ratio), and valve clearance adjustments.
Fuel System:
Comprehensive information on fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, and associated sensors. Includes diagnostic procedures for fuel delivery and performance issues.
Exhaust System:
Details on exhaust components, catalytic converter function, lambda sensor (oxygen sensor) operation and diagnostics, and emission control systems.
Cooling And Lubrication System:
In-depth coverage of the cooling system (radiator, fan, thermostat, water pump, coolant type and capacity) and lubrication system (oil pump, oil filter, oil type, oil capacity, oil pressure checks).
Chassis:
Extensive details on frame, suspension (front forks, rear shock absorber, linkages), steering, wheels, brakes (front and rear), and final drive.
Electrical System:
Covers battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, ignition system, fuel injection control unit (ECU), diagnostic connectors, and wiring diagrams for all major circuits.
Bodywork And Fairings:
Procedures for removal, installation, and repair of body panels, fairings, seat, luggage systems, and related fasteners.
Procedures Included
Periodic Maintenance:
Detailed schedules and procedures for routine servicing, including oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain adjustment and lubrication, brake fluid checks and changes, coolant checks and changes, and general inspection points.
Service Repairs:
Step-by-step instructions for a wide range of repair tasks, from minor adjustments to major component overhauls and replacements.
Troubleshooting:
Diagnostic guides and flowcharts for identifying and resolving common and complex issues across all vehicle systems, often linked to fault codes.
Technical Specifications:
Includes torque specifications for critical fasteners, fluid types and capacities, electrical component resistance and voltage checks, dimensional tolerances, and performance data.
Technical Depth
Level Of Detail:
Comprehensive, covering everything from basic owner-level maintenance tasks to advanced engine rebuilds and complex electrical diagnostics, suitable for both home mechanics and professional technicians.
📊 Manual Specifications
File Format
Digital Format Qualities:
If PDF: Searchable text, high-resolution diagrams, bookmarked chapters, printable pages. Ensures ease of navigation and accurate reproduction of information.
Print Quality
Print And Diagram Quality:
Expect high-quality printing with clear, legible text and sharp, detailed diagrams and illustrations. Professional binding suitable for workshop use.
Binding Type
Binding Style:
Likely perfect binding or spiral binding for printed versions, allowing the manual to lay flat for easy use during repairs.
Paper Type
Paper Quality:
Durable, possibly glossy paper to protect against workshop grime and ensure longevity of diagrams and text.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder (Rotax-designed, BMW-badged)
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1 (approximate, check manual for exact)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 48-50 HP @ 6500 RPM (specific output may vary slightly by year/market)
Torque:
Approx. 42-44 lb-ft (59-60 Nm) @ 5000 RPM (specific output may vary slightly by year/market)
Fuel System
Injection System:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2 / 87 AKI
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity:
Approx. 2.1 - 2.3 Liters (with filter change), check manual for exact and dry fill amounts.
Oil Type Specification:
SAE 15W-50 or 20W-50 motorcycle specific oil meeting API SG or higher, JASO MA or MA2. (Verify exact specification in manual.)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
ABS:
Optional Anti-lock Braking System (ABS) available on many models
Features
Final Drive:
Sealed O-ring chain drive
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 875 mm (34.4 in) (at handlebars)
Height:
Approx. 1220 mm (48.0 in) (at handlebars, unladen)
Seat Height:
Approx. 800 mm (31.5 in) (standard seat height, lower seat options often available)
Wheelbase:
Approx. 1490 mm (58.7 in)
Cargo
Luggage Capacity:
Designed to accept BMW's vario cases (panniers and top box) for significant touring luggage capacity.
Weights
Dry Weight:
Approx. 176 kg (388 lbs) (without fuel and accessories)
Wet Weight:
Approx. 198 kg (436 lbs) (fully fueled)
Gross Vehicle Weight Rating Gvwr:
Check manual for specific rating, typically around 400-450 kg (880-990 lbs).
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not typically subjected to standardized crash testing in the same manner as cars. Safety is evaluated through design features, braking performance, and optional systems like ABS.
Active Features
Braking System:
Dual disc front brakes (e.g., 300mm rotors with twin-piston calipers), single disc rear brake (e.g., 240mm rotor with single-piston caliper). ABS was an optional feature.
Suspension Stability:
Designed for stable handling on varied surfaces, contributing to active safety. The front suspension is typically a telescopic fork (e.g., 41mm stanchions) and the rear a single shock absorber with adjustable preload.
Passive Features
Lighting:
Halogen headlight and taillight, turn signals. Integrated handguards can offer some protection from elements and minor impacts.
Frame Construction:
Steel trellis frame, offering robust structural integrity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, LCD display for odometer, trip meter, clock, coolant temperature, fuel level. Warning lights for oil pressure, neutral, turn signals, high beam.
Driver Assistance
ABS Availability:
Optional ABS system, typically switchable (can be turned off).
Connectivity
Diagnostic Port:
BMW's proprietary 16-pin diagnostic connector, requiring specific BMW diagnostic tools or aftermarket adapters for fault code reading and live data monitoring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for precise interval.
Air Filter Replacement:
Inspect every 10,000 km (6,000 miles), replace as needed. Recommended replacement often around 20,000-30,000 km (12,000-18,000 miles).
Spark Plug Replacement:
Typically at 10,000 km (6,000 miles) or 20,000 km (12,000 miles) intervals. Refer to manual for specific plug type and gap.
Valve Clearance Check:
Generally at 20,000 km (12,000 miles) or 40,000 km (24,000 miles). Critical for engine performance and longevity.
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol based coolant (e.g., BMW blue coolant or equivalent) mixed 50/50 with distilled water. Total capacity approx. 1.7 liters.
Fork Oil Type:
Typically SAE 5W or 7.5W. Capacity and level check procedures are critical and detailed in the manual.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, exhaust valve cable (if equipped with servo motor for exhaust flap), regulator/rectifier failure (though less common than on some other BMWs).
Potential Electrical Faults:
Intermittent electrical connections, particularly around the dashboard or handlebar switches. Issues with the side stand switch can prevent starting.
Engine Quirks:
While generally robust, some owners report minor oil consumption at higher mileages. Ensuring correct oil levels and using quality oil is important. Rotax single cylinder can be a bit vibey at higher RPMs.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing durable, well-engineered motorcycles, particularly in the touring and adventure segments. The F-series builds on this reputation with a focus on accessibility and versatility.
Model Evolution
F650 Lineage:
The F650GS designation (for 'Gelände/Straße' - off-road/street) evolved from the earlier F650 'Funduro' and 'Stradacero'. This generation (post-2000) saw significant updates, including fuel injection and revised styling, solidifying its position as a popular entry-level adventure bike.
Production
Manufacturing Location:
Originally manufactured by Aprilia under contract for BMW in Italy (Noale, Italy), utilizing Rotax engines from Austria.
Production Run:
2000-2007 for this specific F650GS generation. It was later succeeded by the F650GS Twin (with a parallel-twin engine) and the F800GS.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific 'Motorcycle of the Year' awards for this exact model year are not widely publicized, the F650GS series consistently received positive reviews from motorcycle publications for its versatility, reliability, and value, often winning 'best in class' awards within the entry-level adventure touring segment.
Ratings
Reliability Perception:
Generally considered a very reliable motorcycle, especially the Rotax-engined models, with a reputation for durability when properly maintained.
Certifications
Emission Standards:
Meets Euro 2 or Euro 3 emission standards depending on the specific market and year of manufacture, as detailed in the manual's technical data section.
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