BMW K 1200LT Motorcycle Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: K 1200 LT Model Variant: Touring Vehicle Type: Motorcycle Body Style: Touring Generation Generation: First Generation (K589) 👋 Introduction Market Position Segment: Luxury...

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类型: Motorcycle

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标签: BMW Cars K 1200LT Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K 1200 LT

Model Variant:

Touring

Vehicle Type:

Motorcycle

Body Style:

Touring

Generation

Generation:

First Generation (K589)

👋 Introduction

Market Position

Segment:

Luxury Touring Motorcycle

Target Audience:

Long-distance touring riders, BMW enthusiasts, professional motorcycle technicians.

Competitive Analysis

Key Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture.

Key Features

Unique Selling Points:

Inline-four engine performance, shaft drive, integral ABS, extensive touring amenities, and BMW's renowned build quality.

Manual Advantage:

Provides authorized service procedures and specifications, essential for maintaining peak performance and longevity.

📋 Manual Details

Coverage Areas

Primary Coverage:

BMW K 1200 LT Motorcycle

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Repair Service Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage including disassembly, assembly, inspection, and repair of the K589 inline-four engine.

Fuel System:

Detailed procedures for fuel injection system, fuel pump, fuel tank, and fuel lines.

Cooling System:

Maintenance and repair of the liquid-cooled system, including radiator, coolant pump, and thermostat.

Ignition System:

Information on ignition coils, spark plugs, and engine control unit (ECU) related to ignition timing.

Transmission:

Complete guide to the 5-speed gearbox, clutch operation, and final drive (shaft drive).

Electrical System:

Extensive coverage of wiring diagrams, battery, alternator, starter, lighting, and all electronic components.

Brakes:

Detailed procedures for the BMW Motorrad Integral ABS II system, including hydraulic and electronic components, brake pads, discs, and lines.

Suspension:

Front and rear suspension systems, including telescopic forks, monoshock rear suspension, and electronic suspension adjustment (ESA) if applicable to specific model years.

Chassis:

Frame, steering head, and related components.

Bodywork:

Fairings, luggage systems (top case, panniers), seat assembly, and trim components.

Diagnostics:

Troubleshooting guides, fault codes, and diagnostic procedures for various systems.

Procedures Included

Scheduled Maintenance:

Step-by-step instructions for all routine maintenance tasks.

Engine Repair:

Complete engine rebuild procedures, including piston, ring, cylinder head, and valve servicing.

Transmission Repair:

Gearbox overhaul, clutch replacement, and final drive servicing.

Brake System Service:

Bleeding the Integral ABS system, replacing brake pads and discs, and servicing hydraulic lines.

Electrical Troubleshooting:

Systematic approach to diagnosing electrical faults using wiring diagrams.

Suspension Adjustment:

Fork seal replacement, shock absorber servicing, and ESA calibration where applicable.

Bodywork Repair:

Removal and installation of fairings, luggage components, and related trim.

Wheel And Tire Service:

Tire replacement, wheel balancing, and bearing maintenance.

Diagnostic Code Interpretation:

Explanation and resolution for diagnostic trouble codes (DTCs).

Technical Depth

Depth Of Information:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls.

Diagnostic Capability:

Enables in-depth troubleshooting and diagnosis of complex system failures.

Rebuild Instructions:

Detailed, step-by-step instructions for rebuilding major mechanical and electrical components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick access to information.

Printability:

Printable pages for physical reference.

Print Quality

Image Resolution:

High-resolution illustrations and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

DOHC Inline Four-cylinder

Displacement:

1171 cc (71.6 cu in)

Bore X Stroke:

79 mm x 59 mm

Compression Ratio:

10.0:1

Cooling System:

Liquid-cooled

Fuel Delivery:

Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4

Ignition Type:

Digital Ignition System

Performance

Horsepower:

98 hp @ 7500 rpm (approx.)

Torque:

110 Nm (81 lb-ft) @ 5500 rpm (approx.)

Fuel System

Fuel Type:

Unleaded Premium (95 RON recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with constant mesh

Clutch Type:

Hydraulically operated, multi-plate wet clutch

Final Drive:

Shaft drive

Features

Gear Ratios:

Refer to manual for specific gear ratios.

📐 Dimensions

Exterior

Length:

Approx. 2400 mm (94.5 in)

Width:

Approx. 950 mm (37.4 in) at handlebars

Height:

Approx. 1430 mm (56.3 in) at windshield

Weights

Dry Weight:

Approx. 295 kg (650 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 500 kg (1102 lbs)

Fuel Tank Capacity:

25 Liters (6.6 US gal)

🛡️ Safety Features

Ratings

Safety Systems:

BMW Motorrad Integral ABS II (Anti-lock Braking System)

Active Features

Braking System:

Linked braking, operating on both front and rear wheels, with ABS.

Passive Features

Lighting:

Halogen headlights, LED taillight, turn signals.

Wind Protection:

Large adjustable windshield and full fairing for rider and passenger comfort and safety.

💡 Technology Features

Infotainment

Audio System:

Integrated sound system with AM/FM radio, CD player, and often options for cassette or iPod connectivity.

Display:

Multi-function display for clock, temperature, gear indicator, radio status, and diagnostic messages.

Driver Assistance

Cruise Control:

Standard electronic cruise control for comfortable long-distance riding.

Suspension Control:

Optional Electronic Suspension Adjustment (ESA) allowing on-the-fly changes to damping and preload.

Connectivity

Diagnostic Interface:

On-board diagnostic port for connection to BMW diagnostic tools (e.g., GT1, DIS).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,200 miles) or annually.

Filter Replacement:

Oil filter replacement with every oil change. Air filter inspection every 10,000 km, replacement as needed.

Major Service Interval:

Major inspections and valve clearance checks recommended every 20,000 km (12,400 miles).

Fluid Specifications

Engine Oil:

SAE 15W-50, API SG/SH/SJ or better (BMW approval recommended).

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 US qt) with filter change.

Coolant:

BMW Coolant (G48 or equivalent ethylene glycol based coolant with corrosion inhibitors), 50% mixture with distilled water.

Brake Fluid:

DOT 4 (for ABS systems, use specific BMW approved fluid if available).

Transmission Oil:

SAE 75W-90 API GL-5 (hypoid gear oil).

Final Drive Oil:

SAE 80W-90 API GL-5 (hypoid gear oil).

Known Issues

Common Wear Items:

Clutch wear, driveshaft splines (lubrication is key), fuel pump (filter contamination), regulator/rectifier (overheating).

Electrical Gremlins:

Can occasionally occur due to complex wiring; thorough diagnosis with wiring diagrams is crucial.

ABS Maintenance:

Regular flushing and bleeding of the ABS system is critical for its proper function.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Germany

Bmw Motorcycle Legacy:

BMW has a long and distinguished history in motorcycle manufacturing, known for engineering excellence and innovation.

Model Evolution

K Series Introduction:

The K series, introduced in the early 1980s, featured innovative boxer-twin and inline-four engines with longitudinal crankshafts.

K 1200 Lt Development:

The K 1200 LT was developed as BMW's flagship touring motorcycle, building upon the K-series platform with enhanced comfort, features, and power for long-distance travel.

Production

Production Years:

1997 - 2009

Manufacturing Locations:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The K 1200 LT was widely praised for its comfort, performance, and comprehensive touring capabilities.

Long Distance Capability:

Consistently ranked among the top touring motorcycles for its ability to cover vast distances with rider comfort.