Engine Mechanical:
Disassembly, assembly, inspection, overhaul of engine components (pistons, rings, cylinders, crankshaft, camshafts, valves, timing chain).
Engine Fuel System:
Fuel injection system (Bosch Motronic), injectors, fuel pump, pressure regulator, throttle body, sensors (TPS, MAP, IAT, O2).
Ignition System:
Ignition coil, spark plugs, ignition control module, timing.
Cooling System:
Radiator, fan, water pump, thermostat, coolant flow, bleed procedures.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, lambda sensor.
Transmission Gearbox:
Clutch operation, gearbox disassembly and assembly, gear selection, shift mechanism, lubrication.
Drivetrain:
Final drive (shaft drive), bevel gear assembly, universal joints, driveshaft maintenance.
Brakes System:
Front and rear brake calipers, master cylinders, brake lines, ABS (Anti-lock Braking System) components and diagnostics (if equipped), bleeding procedures.
Suspension Front:
Telescopic fork components, oil seals, springs, damping adjustment, fork brace.
Suspension Rear:
Monolever rear suspension, shock absorber, swingarm, pivot bearings.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure, tire wear, wheel balancing.
Electrical System Charging:
Alternator, voltage regulator, battery maintenance and testing.
Electrical System Lighting:
Headlight, taillight, turn signals, brake light, dashboard illumination, bulb replacement.
Electrical System Starting:
Starter motor, starter solenoid, battery connections.
Electrical System Instruments:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, sensor connections.
Bodywork Fairings:
Fairing removal and installation, mounting points, wind deflector.
Controls Cables:
Throttle cables, clutch cable, brake levers, handlebar adjustments.
Diagnostics Troubleshooting:
Fault codes (if applicable via Motronic), diagnostic procedures for various systems, common problems and solutions.
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, lubrication of moving parts, brake checks, chain adjustment (though this is shaft drive).
Engine Overhaul:
Complete engine rebuild procedures, including torques, clearances, and assembly sequences.
Transmission Repair:
Gearbox rebuild, clutch replacement, shaft drive system maintenance.
Brake System Service:
Brake fluid flush and bleed, caliper rebuild, master cylinder replacement, ABS system bleeding.
Suspension Servicing:
Fork seal replacement, fork oil change, shock absorber overhaul (if possible).
Electrical Diagnostics:
Wiring diagrams, troubleshooting electrical faults, charging system testing, starting system testing.
Fuel Injection Tuning:
Basic adjustments, sensor checks, injector cleaning procedures.
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhaul, including electrical system diagnostics and bodywork repair.
Diagnostic Capability:
Provides procedures for identifying and resolving common and complex issues, including electrical troubleshooting with wiring diagrams.
Repair Instructions:
Step-by-step instructions with accompanying diagrams and torque specifications for all major components.
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Refer to manual for exact specification.
Filter Change Interval:
Oil filter should be changed at every oil change. Air filter cleaning/replacement at 20,000 km (12,000 miles).
Spark Plug Replacement:
Typically every 20,000 km (12,000 miles) or as recommended.
Valve Clearance Check:
Every 20,000 km (12,000 miles) or as specified in the manual.
Engine Oil Type:
Synthetic or semi-synthetic motorcycle engine oil, SAE 10W-40 or 20W-50 depending on climate (refer to manual for precise BMW recommendations).
Engine Oil Capacity:
Approximately 4.5 Liters (4.7 US quarts) with filter change.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on ABS system requirements (consult manual).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio recommended).
Common Wear Items:
Fuel pump longevity, electrical connector corrosion (especially around battery and ECU), clutch slave cylinder seals, starter motor brushes.
ABS System Considerations:
ABS system (if equipped) can be complex to service; fluid changes and bleeding are critical. Sensor cleanliness is important.
Oil Leaks:
Potential for oil leaks from valve cover gasket or oil pan gasket over time.