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BMW K1200 K1200 RS Motorcycle Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: BMW Model: K1200 RS Vehicle Type: Motorcycle Generation Generation Code: K589 Codes Engine Code Prefix: 1100 👋 Introduction Market Position Segment: Sport touring motorcycle Target...
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类型: Motorcycle
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BMW K1200 K1200 RS Motorcycle Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200 RS
Vehicle Type:
Motorcycle
Generation
Generation Code:
K589
Codes
Engine Code Prefix:
1100
👋 Introduction
Market Position
Segment:
Sport touring motorcycle
Target Audience:
Owners and independent mechanics seeking to maintain, diagnose, and repair the BMW K1200 RS
Competitive Analysis
Competitors:
Honda ST1100, Kawasaki GTR1000, Yamaha FJR1300 (later years)
Key Features
Vehicle Appeal:
Comfortable for long-distance touring with strong performance and BMW's engineering reputation
Manual Value Proposition:
Provides essential knowledge for cost-effective ownership, ensuring peak performance and longevity of the motorcycle.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Approx. 700-1000+ (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, disassembly, assembly, inspection, repair of all engine components (cylinder head, block, crankshaft, pistons, valves, etc.)
Engine Electrical:
Ignition system, fuel injection system (EFI), starting system, charging system, engine control unit (ECU) diagnostics, sensors, wiring diagrams
Transmission:
Gearbox operation, disassembly, inspection, repair, clutch system, final drive (shaft drive)
Chassis And Suspension:
Front fork (Telelever), rear shock absorber (Paralever), bearings, seals, adjustments, wheel alignment
Brakes:
Hydraulic system, ABS (if equipped), calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, rotor inspection
Fuel System:
Fuel pump, injectors, fuel tank, fuel lines, evaporative emissions control system
Cooling System:
Radiator, coolant, water pump, thermostat, fan operation
Exhaust System:
Catalytic converter, mufflers, pipework, oxygen sensors
Electrical System Controls:
Lighting, instrumentation, switches, relays, fuses, CAN bus diagnostics (on later models)
Bodywork And Fairings:
Disassembly, installation, repair of fairings, seat, fuel tank, body panels
Wheels And Tires:
Tire inspection, replacement, wheel bearings, tire pressures
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug service, chain/drive lubrication, brake fluid flush, coolant replacement, fork oil change
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based diagnostics
Repair Procedures:
Step-by-step instructions for all mechanical and electrical repairs, component replacement, and adjustments
Disassembly Assembly:
Detailed procedures for taking apart and reassembling all major vehicle systems and components
Torque Specifications:
Precise torque values for all fasteners critical to safety and component integrity
Diagnostic Tools:
Information on necessary specialized tools and diagnostic equipment (e.g., GS-911 for later models, although early models may rely more on traditional diagnostics)
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics
Diagnostic Capability:
Advanced diagnostics, including troubleshooting of electronic fuel injection (EFI) and ABS systems
Rebuild Instructions:
Detailed step-by-step instructions for major component rebuilds (engine, transmission, forks)
Wiring Diagrams:
Full electrical schematics and wiring diagrams for all systems
📊 Manual Specifications
File Format
Format Details:
Likely a searchable PDF with high-resolution images and diagrams
Print Quality
Image Resolution:
High-resolution for clear reproduction of diagrams and photos
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Enabled (typical for professional PDF manuals)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, four-stroke
Displacement:
1171 cc (for early models, later K1200RS evolved to 1200cc)
Bore X Stroke:
74.0 mm x 69.0 mm (typical for 1171cc variant)
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
10.0:1 (typical)
Performance
Horsepower:
Approx. 100-110 HP (depending on exact model year and tuning)
Torque:
Approx. 115-120 Nm @ 6750 rpm (depending on exact model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic (typical)
Fuel Type:
Unleaded Premium (95 RON minimum recommended)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Synthetic Motorcycle Oil, SAE 10W-40 or 15W-50 (refer to manual for specific BMW approvals like BMW Super Premium)
Oil Capacity:
Approx. 4.5 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet multi-plate clutch
Optional
Transmission Options:
None (Manual transmission only)
Features
Final Drive:
Shaft drive
Gearbox Oil Type:
Hypoid gear oil, SAE 90 (API GL-5) for final drive; Transmission oil will be specified in manual.
Final Drive Oil Capacity:
Approx. 200 ml
📐 Dimensions
Exterior
Length:
Approx. 2240 mm
Width:
Approx. 920 mm (over mirrors)
Height:
Approx. 1380 mm (at handlebars)
Weights
Dry Weight:
Approx. 279 kg
Wet Weight:
Approx. 295 kg (fully fueled and ready to ride)
Payload Capacity:
Refer to manual, typically around 200-220 kg
🛡️ Safety Features
Ratings
Safety Features:
ABS (Anti-lock Braking System) available as an option on many models, Integrated braking system (partial)
Active Features
Active Safety:
ABS, robust chassis design, stable handling characteristics
Passive Features
Passive Safety:
Sturdy frame, fairing for rider protection
Recall Information
Recalls:
Specific recall information would need to be checked with NHTSA or BMW Motorrad for VIN.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for gear indicator, odometer, trip meters, clock, fuel gauge, engine temp.
Driver Assistance
ABS:
Integral ABS system available on many models, offering combined braking and anti-lock functionality.
Suspension System:
BMW's proprietary Telelever front suspension and Paralever rear suspension for improved ride and handling.
Connectivity
Diagnostic Port:
Specific diagnostic connectors for linking to BMW diagnostic tools (early models may use a simpler proprietary connector, later ones more advanced).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (refer to manual for specific conditions)
Major Service Interval:
Typically around 20,000 km or 40,000 km for valve clearance checks and more in-depth inspections (refer to manual)
Brake Fluid Change:
Every 2 years
Coolant Change:
Every 2-3 years or as per manual recommendation
Fluid Specifications
Brake Fluid Type:
DOT 4 (or DOT 4 High Performance)
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (BMW recommends specific coolant types or high-quality aftermarket equivalents)
Known Issues
Common Wear Items:
Wheel bearings, rear shock absorber (especially on high-mileage bikes), clutch slave cylinder seal, fuel pump relay.
Potential Electrical Faults:
Wiring harness chafing, faulty side stand switch, ABS sensor issues on some units.
Engine Considerations:
While robust, timing chain tensioner can wear over time. Regular oil changes are critical.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
BMW Motorrad has a long history of engineering excellence, particularly with shaft-driven motorcycles and boxer engines, but the K-series marked a significant departure into inline-four powertrains.
Model Evolution
K Series Development:
The K-series began with the K100 in 1983 and evolved significantly, with the K1200 RS representing the pinnacle of sport-touring performance in its era, featuring advanced aerodynamics and suspension.
Production
Production Period:
The K1200 RS in this generation was produced from 1997 to 2004/2005, with significant updates occurring during its lifespan before being succeeded by the K1200 GT/R models.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The K1200 RS was highly regarded in its time for its performance and touring capability, often praised in motorcycle magazines for its engineering and comfort.
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