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BMW K1200 K1200LT 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2004 Codes Chassis Code: K1200LT (K589) 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Motorcyclists seeking long-distance comfort, advanced...
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类型: Motorcycle
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斯库: 476262
BMW K1200 K1200LT 2004 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Year:
2004
Codes
Chassis Code:
K1200LT (K589)
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, advanced features, and high-quality engineering, with a desire for DIY maintenance and repair.
Competitive Analysis
Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Tour Deluxe
Key Features
Vehicle Features:
Flagship touring model, powerful inline-four engine, integrated luggage, advanced rider aids (for its era), electric reverse, comfortable ergonomics.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Page Count
Estimated Pages:
High (Detailed comprehensive manual likely over 500 pages)
Manual Type
Type:
Service/Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Tuning, Fuel Injection System (EFI), Ignition System, Cooling System, Lubrication System
Transmission:
Clutch System, Gearbox Operation and Repair, Driveshaft, Final Drive
Electrical:
Wiring Diagrams, Battery, Charging System (Alternator/Generator), Starting System, Lighting System, Instrumentation, ECU Diagnostics, ABS System, Cruise Control, Audio System
Chassis:
Frame, Suspension (Front and Rear), Steering System, Wheels, Tires, Brakes (Front and Rear, ABS)
Bodywork:
Fairings, Body Panels, Seat, Luggage Systems (Touring Features), Body Trim
Procedures Included
Maintenance:
Routine Servicing, Oil Changes, Filter Replacements, Chain/Shaft Adjustment, Brake Fluid Flush, Coolant Flush, Spark Plug Replacement, Air Filter Service
Troubleshooting:
Diagnostic Fault Codes, Symptom-Based Troubleshooting Guides for all Major Systems
Repair:
Component Removal and Installation, Overhaul Procedures for Engine, Transmission, Suspension, Brakes, Electrical Components
Diagnostics:
EFI System Diagnostics, ABS System Diagnostics, On-Board Diagnostics (OBD) Functionality (if applicable to the model year's system)
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and adjustments to complete engine disassembly, rebuild, and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Quality:
High-Resolution PDF, Searchable Text, Bookmarked Chapters
Print Quality
Print Usability:
Printable Pages, Suitable for Workshop Use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 16-valve, Inline-four cylinder
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approx. 100 hp @ 7500 rpm
Torque:
Approx. 101 Nm (74 lb-ft) @ 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Motronic MA 2.4
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Cooling System
Cooling Medium:
Water/Glycol Mixture
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox with integral clutch
Clutch Type:
Hydraulically operated, multi-disc wet clutch
Features
Drive Type:
Shaft drive to rear wheel
Electric Reverse:
Yes (integrated electric motor) - A significant touring feature.
📐 Dimensions
Exterior
Length:
Approx. 2400 mm (94.5 in)
Width:
Approx. 950 mm (37.4 in) at handlebars
Height:
Approx. 1440 mm (56.7 in) at windshield
Weights
Dry Weight:
Approx. 277 kg (611 lbs)
Wet Weight:
Approx. 300 kg (661 lbs) (with fluids)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Cargo
Luggage Capacity:
Large integrated top case with passenger backrest and side cases.
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS (optional on some earlier models, likely standard or widely available on 2004 LT)
Active Features
Braking System:
Dual front discs with 4-piston calipers, Single rear disc with 2-piston caliper. ABS prevents wheel lock-up during braking.
Passive Features
Lighting:
Halogen headlights, integrated turn signals, prominent taillight/brake light assembly.
Wind Protection:
Large, adjustable windscreen designed for maximum rider and passenger comfort on long journeys.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM radio and CD player with speakers, often with handlebar controls.
Driver Assistance
Cruise Control:
Standard cruise control system for highway comfort.
ABS:
Integral ABS system, providing synchronized braking when required.
Connectivity
Instrumentation:
Analog tachometer and speedometer, digital display for gear indicator, clock, trip computer, fuel level, and warning lights. Often includes temperature gauges.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service Interval:
Valve clearance checks and adjustments, spark plug replacement, and other detailed inspections are usually recommended around 20,000 km (12,000 miles) or as specified in the manual.
Fluid Specifications
Engine Oil Type:
API SG/SH or JASO MA certified synthetic or semi-synthetic motorcycle oil, SAE 10W-40 or 15W-50 recommended depending on climate.
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change.
Coolant Type:
BMW recommended coolant (e.g., BMW Advanced Antifreeze) or a high-quality ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4 brake fluid.
Final Drive Oil Type:
Hypoid gear oil, SAE 75W/90 GL-5.
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber degradation, fuel pump issues (rare), ABS sensor reliability, electrical connector corrosion.
Preventative Maintenance:
Regular cleaning and lubrication of the shaft drive, checking electrical connections, proper battery maintenance, timely replacement of wear items.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW has a long and storied history in motorcycle manufacturing, dating back to the 1920s, known for engineering excellence and innovation.
Model Evolution
K Series Lineage:
The K1200LT is part of BMW's K-series, which initially featured transverse inline-four engines and later adopted longitudinal configurations. The LT models are specifically designed for luxury touring.
Production
Manufacturing Location:
Berlin, Germany
Production Years:
The K1200LT was produced from 1999 to 2009. The 2004 model falls within the first generation of this successful touring platform.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The K1200LT was consistently praised in motorcycle publications for its comfort, performance, and touring capabilities, often winning 'Best Touring Bike' awards in its class during its production run.
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