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BMW K1200 K1200RS 1997-2006 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Code: K589 Vehicle Type: Motorcycle Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Owners and...
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类型: Motorcycle
厂商:
斯库: 454535
BMW K1200 K1200RS 1997-2006 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Code:
K589
Vehicle Type:
Motorcycle
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Owners and independent mechanics seeking detailed service information for the BMW K1200RS.
Competitive Analysis
Comparison Points:
Competed against other high-performance sport-touring motorcycles of its era, emphasizing comfort, technology, and engineering.
Key Features
Signature Features:
Inline four-cylinder engine, Telelever front suspension, Paralever rear suspension, Integral ABS II, shaft drive.
📋 Manual Details
Coverage Areas
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Pages:
Over 500
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component testing, ignition system, fuel injection system, emissions control.
Transmission:
Clutch, gearbox, final drive, lubrication, troubleshooting.
Chassis And Frame:
Frame inspection, steering head, front suspension (Telelever), rear suspension (Paralever), wheel bearings.
Brakes:
ABS II (Integral ABS), brake caliper service, master cylinders, brake lines, fluid replacement, troubleshooting.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, ECU diagnostics, immobilizer system.
Fuel System:
Fuel pump, injectors, fuel filter, fuel tank, throttle bodies.
Cooling System:
Radiator, fan, coolant hoses, thermostat, troubleshooting.
Bodywork And Trim:
Fairings, seat, luggage system, body panel removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, drive belt inspection/replacement.
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs), testing electrical components, fuel system diagnostics.
Repair:
Engine rebuilds, transmission overhauls, suspension repairs, brake system repairs, electrical component replacement.
Installation:
Component replacement, accessory installation guidance.
Technical Depth
Depth:
Comprehensive coverage from basic owner maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable pages for convenient workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, inline four-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
70.5 mm x 75 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
110 hp @ 7500 rpm
Torque:
115 Nm (85 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Capacity:
21 liters (5.5 US gal)
Lubrication
Oil Type:
SAE 20W-50 API SG or higher motorcycle oil
Oil Capacity With Filter:
4.0 liters (4.2 US qt)
Oil Filter Part Number:
BMW Part No. 11 42 1 453 511 (e.g., Mahle OC 52)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Features
Drive Type:
Shaft drive
Fluid Specs
Gearbox Oil Type:
SAE 75W/90 API GL-4 or GL-5 gear oil
Final Drive Oil Type:
SAE 75W/90 API GL-5 gear oil
Fluid Capacity
Gearbox Oil Capacity:
1.2 liters (1.3 US qt)
Final Drive Oil Capacity:
0.2 liters (0.21 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (87.4 in)
Width:
Approx. 940 mm (37.0 in)
Height:
Approx. 1320 mm (52.0 in)
Weights
Dry Weight:
Approx. 243 kg (536 lbs)
Gross Vehicle Weight Rating:
Approx. 460 kg (1014 lbs)
Payload Capacity:
Approx. 217 kg (478 lbs)
🛡️ Safety Features
Ratings
ABS:
Standard Integral ABS II
Active Features
Braking System:
Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper, linked braking system with ABS.
Lighting:
Halogen headlights, LED taillight, turn signals.
Passive Features
Suspension Design:
Telelever front and Paralever rear suspension for stable handling and predictable feedback.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD multi-function display (odometer, trip meters, fuel gauge, clock, gear indicator).
Driver Assistance
ABS:
Integral ABS II (provides combined braking function when brake lever is pulled).
Connectivity
Diagnostics Port:
BMW specific diagnostic connector for electronic fault finding.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Spark Plug Replacement Interval:
Every 30,000 km (18,000 miles)
Valve Clearance Check Interval:
Every 20,000 km (12,000 miles)
Brake Fluid Replacement Interval:
Every 2 years
Coolant Replacement Interval:
Every 2 years
Fluid Specifications
Coolant Type:
BMW approved ethylene glycol based coolant (e.g., BMW Advanced Antifreeze concentrate)
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Complaints:
Occasional fuel injector issues, ABS sensor problems, clutch slave cylinder leaks, electrical connector corrosion.
Maintenance Recommendations:
Regular inspection of electrical connectors, especially near the battery and ECU. Keep ABS sensors clean. Monitor clutch fluid level.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Heritage Focus:
Known for engineering excellence, performance motorcycles, and innovative technology.
Model Evolution
Predecessor:
BMW K1100LT/RS
Successor:
BMW K1200GT/R (later generations of K1200/K1300 series)
Production
Production Period:
1997-2006
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Market Reception:
Praised for its comfortable riding position, advanced technology for its time, and capable performance for long-distance touring.
Ratings
Motorcycle Journalist Reviews:
Consistently reviewed positively for its blend of sportiness and touring comfort, often lauded for its smooth engine and stable chassis.
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