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BMW K1200 1997-2004 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: K1200 Model Variant: K1200 Series (e.g., K1200RS, K1200LT, K1200GT - manual likely covers shared components) Model Years Covered: 1997, 1998, 1999, 2000, 2001,...
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类型: Motorcycle
厂商:
斯库: 501922
BMW K1200 1997-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200
Model Variant:
K1200 Series (e.g., K1200RS, K1200LT, K1200GT - manual likely covers shared components)
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Codes
Internal Model Codes:
Likely covers K589 platform variants
👋 Introduction
Market Position
Brand Focus:
BMW's premium touring and sport-touring motorcycle segment
Competitive Analysis
Segment Competitors:
Competed against models like Honda ST1100/ST1300, Yamaha FJ1300, Kawasaki Concours.
Key Features
Vehicle Attributes:
Known for its inline four-cylinder engine, shaft drive, sophisticated suspension, and comfort for long-distance touring. Variants offered different levels of equipment and comfort.
Manual Value
Target Audience:
DIY mechanics, independent repair shops, and BMW K1200 owners seeking to maintain or repair their motorcycles.
📋 Manual Details
Coverage Areas
Major Systems:
Engine, Fuel System, Drivetrain, Chassis, Electrical System, Bodywork, Suspension, Brakes, Cooling System, Exhaust System, Wheels & Tires, Instruments & Indicators
Specific Models Within Series:
Likely covers key components shared across K1200RS, K1200LT, and K1200GT variants, with model-specific variations noted where applicable.
Page Count
Estimated Pages:
Estimate: 500-800 pages (typical for comprehensive workshop manuals covering multiple model years and variants)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component inspection, tolerances, torque specifications, piston rings, crankshaft, camshafts, valve train, cylinder head, block
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, lines, diagnostics
Ignition System:
Ignition coils, spark plugs, timing, electronic control unit (ECU) related ignition functions
Drivetrain:
Clutch operation, gearbox (transmission) overhaul, final drive (shaft drive) system, U-joints, rear differential
Suspension:
Front forks (telescopic), rear shock absorber, linkages, springs, damping adjustments, seals, bearings
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, rotors, ABS (if equipped), bleeding procedures
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, fuses, relays, sensors, ECU, CAN bus (if applicable), diagnostics of electrical faults
Bodywork:
Fairings, panels, seat, handlebars, fuel tank removal/installation, body trim
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, coolant specifications
Exhaust System:
Exhaust headers, mufflers, catalytic converter (if applicable), gaskets, mounting hardware
Wheels Tires:
Wheel bearing replacement, tire mounting/balancing, wheel specifications, recommended tire pressures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant flush, chain/shaft drive maintenance
Troubleshooting:
Diagnostic charts, fault code interpretation (if applicable), common problems and solutions for each system
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair, fuel injection system servicing
Component Replacement:
Step-by-step instructions for replacing common wear items and major components
Torque Specifications:
Detailed torque values for all critical fasteners across all systems
Special Tools:
Identification of specialized tools required for specific procedures
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Designed for high-quality printing of individual pages or sections
Binding Type
Digital Accessibility:
Searchable text within PDF for quick information retrieval
Paper Type
Digital Content Quality:
Contains diagrams, schematics, illustrations, and detailed text descriptions
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke
Engine Displacement:
1171 cc (for early models, potentially 1170cc or 1172cc depending on exact variant)
Bore X Stroke:
Typical ~70.5 mm x 75.0 mm (verify for specific sub-models)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100-110 hp (depending on variant and tune)
Torque:
Approx. 110-120 Nm (depending on variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition System
Ignition Type:
Digital electronic ignition
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Features
Drive Type:
Shaft drive (enclosed)
Fluid Specifications
Gearbox Oil:
BMW recommends specific gearbox oil (e.g., SAE 75W/90 GL-5). Consult manual for exact part number and capacity.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 1550-1650 mm
Weights
Dry Weight:
Approx. 250-290 kg (depending on model)
Gross Vehicle Weight:
Approx. 450-500 kg (depending on model)
🛡️ Safety Features
Ratings
ABS:
Optional ABS (BMW Motorrad ABS) available on many variants
Active Features
Braking System:
Integral ABS (disables front brake lever for rear brake, and vice-versa on some systems) or conventional ABS
💡 Technology Features
Infotainment
Audio System:
Optional integrated audio systems on LT models. Manual will likely cover radio, speakers, and controls.
Cruise Control:
Optional cruise control functionality on some variants. Manual will detail operation and troubleshooting.
Driver Assistance
ABS:
BMW Motorrad ABS system, its operation, diagnostics, and maintenance.
Connectivity
Diagnostic Ports:
Likely includes diagnostic connectors for BMW's proprietary diagnostic systems (e.g., I-Bus or similar for early models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first (refer to manual for precise recommendation)
Valve Clearance Check:
Every 20,000 - 30,000 km (refer to manual)
Spark Plug Replacement:
Every 20,000 - 30,000 km (refer to manual)
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle oil, SAE 15W/50 or 20W/50 (API SG or higher). Consult manual for specific BMW approval (e.g., BMW Motorrad Approved). Capacity: Approx. 3.5-4.0 liters.
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water. BMW recommends specific coolant. Capacity: Approx. 2.5-3.0 liters.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber damping, front fork seals, starter motor (on some units), electrical connectors.
Maintenance Tips:
Regular lubrication of shaft drive splines is crucial. Ensure proper bleeding of ABS systems if applicable.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW has a long history of engineering robust and technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
K Series Development:
The K1200 series represented a significant evolution of BMW's inline four-cylinder 'K' bike platform, known for its smooth power delivery and enclosed drivetrain.
Production
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific awards are not listed in the product information, BMW motorcycles often receive positive reviews for engineering and touring capabilities in reputable motorcycle publications.
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