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BMW K1200LT K 1200 LT 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2001 Codes Chassis Code: K589 👋 Introduction Market Position Positioning: The BMW K1200LT was positioned as BMW's flagship luxury touring motorcycle,...
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BMW K1200LT K 1200 LT 2001 Factory Service Repair ManualBMW K1200LT K 1200 LT 2001 Factory Service Repair ManualBMW K1200LT K 1200 LT 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Year:
2001
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Positioning:
The BMW K1200LT was positioned as BMW's flagship luxury touring motorcycle, designed for comfortable long-distance travel with a focus on rider and passenger amenities, advanced technology for its time, and the renowned BMW build quality.
Competitive Analysis
Competitors:
Competed with other premium touring motorcycles such as the Honda Gold Wing, Harley-Davidson Electra Glide, and Yamaha Royal Star Venture, offering a unique German engineering and a boxer-twin derived inline-four engine experience.
Key Features
Features:
Powerful inline-four engine, integrated fairing with extensive wind protection, integrated audio system, electric windshield, comfortable seating for two, ample luggage capacity (top case and saddlebags), available electronic suspension adjustment (ESA).
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Bodywork, Instrumentation, Maintenance, Troubleshooting, Diagnostics, Specifications, Wiring Diagrams.
Page Count
Pages:
Hundreds (estimated 700-900 pages for a comprehensive factory manual of this era).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, component testing, lubrication, cooling, fuel injection (Bosch Motronic 2.4), ignition timing, exhaust system.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear shifting mechanisms, final drive (including EVO brake system integration).
Electrical System:
Battery, starter, alternator, lighting, ignition, fuel pump, ABS II, electronic suspension (optional), instrument cluster, wiring diagrams for all components.
Chassis And Suspension:
Front telelever suspension, rear paralever single-sided swingarm, wheel bearing replacement, steering head bearing service, shock absorber and fork overhaul.
Braking System:
Detailed procedures for ABS II operation, hydraulic system bleeding, brake pad and disc replacement, caliper servicing, and diagnostic checks for ABS faults.
Bodywork:
Fairing component removal and installation, seat adjustment and removal, luggage system maintenance, wind deflector servicing.
Instrumentation And Controls:
Speedometer, tachometer, fuel gauge, warning lights, handlebar controls (switches, levers), cruise control system operation and diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant changes, valve clearance adjustment.
Repair:
Engine rebuild, transmission repair, clutch replacement, suspension overhaul, brake caliper rebuild, electrical component troubleshooting and replacement, body panel repair.
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, braking system malfunctions, and chassis problems, with symptom-based guides.
Diagnostics:
Fault code reading (via BMW diagnostic tools or specific procedures), sensor testing, ECU troubleshooting, electrical system tracing using wiring diagrams.
Electrical Component Replacement:
Alternator, starter motor, ignition coils, fuel pump, battery, instrument cluster, lighting units, switchgear.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and component overhauls with detailed torque specifications, clearances, and diagnostic data.
Engine Rebuild:
Complete engine disassembly, piston and cylinder inspection/replacement, crankshaft and connecting rod checks, valve seat grinding, camshaft replacement, timing chain adjustment.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners, including engine components, suspension parts, wheels, and brakes.
Special Tools:
Listing and description of specialized tools required for specific repair and maintenance procedures.
Wiring Diagrams
Diagrams Coverage:
Detailed and organized wiring diagrams for all electrical systems, color-coded for ease of troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Suggested Binding:
Coil-bound for lay-flat usability in a workshop environment.
Paper Type
Recommended Paper:
Durable, coated paper for resistance to shop grime and oil.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, inline four-cylinder
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 64 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
Approx. 98 hp (73 kW) at 6750 rpm
Torque:
Approx. 115 Nm (85 lb-ft) at 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.4)
Fuel Type:
Unleaded premium gasoline (95 RON)
Lubrication
Oil Type:
BMW Advanced Synthetic SAE 5W-40 or 10W-40 motorcycle oil
Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change
🔧 Transmission
Standard
Type:
5-speed manual
Clutch:
Hydraulically operated, multi-plate wet clutch
Features
Drivetrain:
Shaft drive to rear wheel
Final Drive Ratio:
1:3.08 (3.08:1)
Fluid Spec
Gearbox Oil Type:
SAE 75W-90 hypoid gear oil (API GL-5)
Fluid Capacity
Gearbox Oil Capacity:
Approx. 0.7 liters (0.74 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2640 mm (103.9 inches)
Width:
Approx. 1010 mm (39.8 inches) at mirrors
Height:
Approx. 1570 mm (61.8 inches) at windshield top
Weights
Dry Weight:
Approx. 317 kg (700 lbs)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Wheels And Tires
Front Tire:
120/70ZR17
Rear Tire:
170/80R15
Wheelbase:
Approx. 1635 mm (64.4 inches)
🛡️ Safety Features
Ratings
ABS:
BMW ABS II (standard on most models)
Active Features
Braking System:
Dual front disc brakes (305mm), single rear disc brake (285mm), integrated ABS II, optional ABS/Integral ABS.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED taillight.
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette player (later models may have CD changer option), with handlebar-mounted controls and speakers.
Driver Assistance
Windscreen:
Electrically adjustable windscreen for optimal wind protection.
Suspension:
Electronic Suspension Adjustment (ESA) available on some models, allowing rider to adjust damping and spring preload electronically.
Connectivity
Cruise Control:
Standard cruise control system for effortless highway cruising.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually.
Major Service Interval:
Every 20,000 km (12,000 miles) for valve clearance checks and other detailed inspections.
Fluid Specifications
Brake Fluid:
DOT 4 brake fluid
Coolant:
BMW Motorrad coolant (ethylene glycol based) or equivalent approved antifreeze
Coolant Capacity:
Approx. 2.5 liters (2.6 US quarts)
Known Issues
Common Problems:
Potential issues include worn clutch plates (due to age and mileage), aging electrical connectors and wiring insulation, regulator/rectifier failure, and occasional ABS system faults. Suspension seals and fork seals can also degrade over time.
Part Numbers
Oil Filter Part Number:
BMW Part No. 11 42 1 454 014 (or equivalent).
Air Filter Part Number:
BMW Part No. 13 72 1 465 303 (or equivalent).
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, established in 1916, has a long history of producing high-quality, innovative, and durable motorcycles, particularly known for their boxer-twin engines and touring capabilities.
Model Evolution
Evolution:
The K1200LT is an evolution of BMW's K-series 'Flying Brick' motorcycles, introducing a more powerful inline-four engine and a dedicated luxury touring platform. It succeeded the K1100LT and was a precursor to the later K1600 series.
Production
Production Years:
1999-2009 (with updates and revisions throughout its lifecycle).
🏆 Awards & Recognition
Recognitions
Accolades:
While specific awards for the 2001 model are not widely publicized, the K1200LT was consistently praised by motorcycle publications for its comfort, touring capability, and build quality, solidifying BMW's reputation in the luxury touring segment.
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