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BMW K1200LT 1997-2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Vehicle Type: Luxury Touring Motorcycle Generation Generation Designation: First Generation Generation Years: 1997-2004 Codes Chassis Code: K589 👋 Introduction Market Position Segment:...
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BMW K1200LT 1997-2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Vehicle Type:
Luxury Touring Motorcycle
Generation
Generation Designation:
First Generation
Generation Years:
1997-2004
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Premium Grand Touring Motorcycle
Target Audience:
Long-distance touring riders seeking comfort, performance, and luxury.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture.
Key Features
Vehicle Highlights:
Comfortable rider ergonomics, extensive fairing protection, integrated luggage, electric windscreen, optional ABS and heated components.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Maintenance, Diagnostics, Troubleshooting
Secondary Coverage:
Wiring Diagrams, Specifications, Component Identification
Page Count
Estimated Page Count:
700+
Manual Type
Manual Format:
Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (typically)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the K1200LT's 4-cylinder Boxer engine, including disassembly, inspection, assembly, tuning, and troubleshooting.
Fuel System:
Detailed procedures for fuel injection system (Bosch Motronic), fuel pump, injectors, fuel filter replacement, and pressure testing.
Ignition System:
Spark plugs, ignition coils, timing adjustment, and troubleshooting of ignition control modules.
Transmission:
Manual gearbox service, clutch inspection and replacement, lubrication, and troubleshooting.
Drivetrain:
Shaft drive system, universal joints, final drive unit maintenance and overhaul.
Braking System:
Integral ABS II system, brake fluid changes, caliper service, pad replacement, disc inspection, and hydraulic system bleeding.
Suspension:
Front Telelever suspension, rear Paralever single-sided swingarm, fork seal replacement, shock absorber service, and spring preload adjustment.
Electrical System:
Comprehensive wiring diagrams, battery maintenance, charging system (alternator, regulator), lighting, starter system, and ECU diagnostics.
Bodywork:
Fairing removal and installation, seat adjustment, luggage system servicing, and trim component replacement.
Comfort Features:
Heated grips, electric windscreen adjustment, cruise control system, and audio system troubleshooting.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug checks, chain/shaft drive lubrication, brake checks.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and complex issues across all major systems.
Component Overhaul:
Detailed instructions for rebuilding engine components, transmission, clutch, and final drive.
Diagnostics:
Information on reading diagnostic codes, using specialized tools (e.g., BMW diagnostic software), and interpreting sensor data.
Technical Bulletins:
May include references to or summaries of important service bulletins affecting these models.
Technical Depth
Depth Level:
Comprehensive, covering basic user maintenance to advanced engine rebuilds and electrical diagnostics.
📊 Manual Specifications
File Format
Digital Delivery:
Typically delivered as a searchable PDF for easy navigation and printing.
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations suitable for printing.
Binding Type
Physical Manual Binding:
Not applicable for digital format, but if printed, would likely be spiral-bound or perfect-bound for lay-flat usability.
Paper Type
Physical Manual Paper:
Not applicable for digital format, but professional manuals typically use durable, matte paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC, Inline 4-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
78.8 mm x 75 mm (3.10 in x 2.95 in)
Compression Ratio:
10.2:1
Performance
Horsepower:
98 hp @ 7500 rpm (approx.)
Torque:
110 Nm (81 lb-ft) @ 6000 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 RON (87 AKI)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
SAE 15W-40 API SG or higher (refer to manual for exact BMW specification)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Features:
Hydraulically operated clutch, shaft final drive.
Features
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Enclosed driveshaft with bevel gear final drive
📐 Dimensions
Exterior
Length:
Approx. 2470 mm (97.2 in)
Width:
Approx. 990 mm (39.0 in)
Height:
Approx. 1570 mm (61.8 in) (with windscreen at highest setting)
Weights
Dry Weight:
Approx. 317 kg (699 lbs)
Wet Weight:
Approx. 347 kg (765 lbs)
Gross Vehicle Weight Rating:
510 kg (1124 lbs)
Cargo
Luggage Capacity:
Integrated hard saddlebags and top case with ample storage.
🛡️ Safety Features
Ratings
ABS System:
Integral ABS II (optional on early models, standard later)
Active Features
Braking Features:
Linked braking (front brake lever actuates front and rear brakes, rear pedal primarily actuates rear).
Passive Features
Lighting:
Halogen headlights, LED taillight, integrated turn signals.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with radio and cassette player (later models may have CD changer option).
Driver Assistance
Cruise Control:
Standard on most models, providing comfort for long rides.
Windscreen Adjustment:
Electrically adjustable for optimal rider comfort and wind protection.
Connectivity
Diagnostic Interface:
Proprietary BMW diagnostic port for connecting to service computers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Major Service Interval:
Every 20,000 km (12,000 miles) or bi-annually (includes valve adjustment, spark plugs, etc.)
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change
Transmission Oil Type:
SAE 75W/90 API GL-4 or GL-5 gear oil
Final Drive Oil Type:
SAE 80W/90 API GL-5 gear oil
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (BMW recommends specific coolant)
Known Issues
Common Wear Items:
Clutch wear, driveshaft universal joints, wheel bearings, suspension bushings.
Electrical Gremlins:
Can be susceptible to minor electrical issues due to complex wiring and module integration.
Fuel Pump Reliability:
While generally reliable, fuel pumps can eventually require replacement, especially with age and mileage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Legacy:
BMW has a long history of producing high-quality, technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
Predecessor:
K1100LT
Key Updates:
Increased engine displacement, improved power delivery, enhanced aerodynamics, and updated electronics compared to the K1100LT.
Production
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany (Spandau factory)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised for its comfort, stability, and capability as a long-distance touring machine.
Ratings
Motorcycle Journalist Reviews:
Highly rated in reviews for its touring amenities and refined performance.
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