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BMW K1200LT K 1200 LT 1997-2004 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: K 1200 LT Generation Generation Identifier: First Generation (K589) Codes Chassis Code: K589 👋 Introduction Market Position Market Segment: Luxury...
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类型: Motorcycle
厂商:
斯库: 370547
BMW K1200LT K 1200 LT 1997-2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Nickname:
K 1200 LT
Generation
Generation Identifier:
First Generation (K589)
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Market Segment:
Luxury Touring Motorcycle
Competitive Analysis
Primary Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide Ultra Classic, Kawasaki Voyager
Key Features
Distinctive Attributes:
BMW's signature boxer-twin engine (in this case, a unique flat-four), Telelever and Paralever suspension, comprehensive touring amenities, ABS, shaft drive
Target Audience
Owner Profile:
Long-distance touring riders seeking comfort, performance, and advanced technology
📋 Manual Details
Coverage Areas
Covered Model Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, crankshaft, pistons, connecting rods, timing chain, lubrication system
Fuel System:
Fuel injection system (EFI), throttle bodies, fuel pump, fuel filter, pressure regulator, fuel tank
Ignition System:
Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics and settings
Cooling System:
Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid specifications
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, O2 sensors
Transmission:
Gearbox, clutch operation and adjustment, transmission fluid specifications, internal components
Drivetrain:
Shaft drive system, universal joints, final drive, rear differential
Suspension Front:
Telelever system, fork seals, oil specifications, damping adjustments
Suspension Rear:
Paralever system, shock absorber, spring preload adjustment, linkages
Braking System:
ABS (Anti-lock Braking System), brake calipers, master cylinders, brake lines, fluid type and bleeding procedures, rotor specifications
Electrical System:
Wiring diagrams, battery, alternator, starter motor, fuses, relays, lighting system, horn
Instrumentation:
Dashboard, gauges, indicators, warning lights
Bodywork:
Fairings, body panels, seat removal and installation, luggage system components
Comfort Features:
Heated grips, heated seats, power windshield operation, cruise control system
Diagnostics:
Fault code reading, diagnostic connectors, troubleshooting procedures
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, lubrication points
Routine Maintenance:
Tire pressure checks, chain lubrication (if applicable, though shaft drive), fluid level checks
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions for various systems
Engine Repair:
Top-end rebuild, bottom-end rebuild, valve adjustments, gasket replacement
Transmission Repair:
Clutch adjustment, gearbox component inspection and replacement
Suspension Repair:
Fork seal replacement, shock absorber servicing, linkage maintenance
Brake System Repair:
Brake pad replacement, caliper servicing, ABS unit diagnostics, bleeding procedures
Electrical Diagnostics:
Wiring harness tracing, component testing, circuit diagnosis
Bodywork Repair:
Panel removal and installation, fairing repair
Technical Depth
Depth Of Coverage:
Comprehensive: from basic checks and adjustments to complete engine and component overhauls
Diagnostic Level:
Advanced diagnostic procedures, including fault code interpretation and circuit analysis
Rebuild Scope:
Full engine and transmission rebuild procedures with torque specifications and clearances
📊 Manual Specifications
File Format
File Format:
Digital PDF
Print Quality
Image Resolution:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes, text-searchable PDF for quick access to information
⚙️ Engine Specifications
Primary Engine
Engine Type:
Flat-four, Boxer
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
76.8 mm x 64.0 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
95 hp @ 6,750 rpm (approx.)
Torque:
115 Nm (85 lb-ft) @ 5,250 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Fuel Capacity:
23 liters (6.1 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Final Drive:
Shaft Drive
Clutch Type:
Hydraulically actuated wet multi-plate clutch
📐 Dimensions
Exterior
Length:
2,420 mm (95.3 in)
Width:
990 mm (39.0 in)
Height:
1,545 mm (60.8 in) (adjustable windshield at maximum)
Weights
Dry Weight:
335 kg (738.5 lbs)
Wet Weight:
355 kg (782.6 lbs) (approx.)
Payload Capacity:
230 kg (507 lbs) (approx.)
Cargo
Luggage Capacity:
Integrated top case with passenger backrest, integrated side cases
🛡️ Safety Features
Ratings
ABS System:
BMW Motorrad Integral ABS (optional on early models, standard later)
Active Features
Braking Power Distribution:
Integral ABS with linked braking (front lever actuates front brake and partially rear brake, rear pedal actuates rear brake and partially front brake)
Passive Features
Lighting:
Halogen headlights, multi-reflector indicators
Wind Protection:
Large aerodynamically optimized fairing with electrically adjustable windscreen
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette or CD player with speakers, often with handlebar-mounted controls
Driver Assistance
ABS:
BMW Integral ABS (optional/standard depending on year and market)
Cruise Control:
Standard on most models, electronic cruise control
Connectivity
Diagnostic Port:
BMW's proprietary diagnostic connector for service tools
Comfort Enhancements
Heated Features:
Heated rider grips, heated rider seat, heated passenger seat (often as options or standard on higher trims)
Windshield Control:
Electrically operated windshield for adjustable rider comfort and protection
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Major Service Interval:
Every 20,000 km (12,000 miles) or bi-annually (includes valve clearance check)
Brake Fluid Change Interval:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 20W-50 API SG/SH or higher (check manual for precise specification)
Engine Oil Capacity:
4.0 liters (4.2 US quarts) with filter change
Transmission Oil Type:
SAE 75W-90 API GL-4 (hypoid gear oil)
Final Drive Oil Type:
SAE 80W-90 API GL-5 (hypoid gear oil)
Coolant Type:
BMW approved ethylene glycol based coolant (mix 50/50 with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Fuel pump, voltage regulator, clutch slave cylinder, rear brake pads (due to integral ABS)
Potential Electrical Issues:
Wiring harness chafing (particularly near the steering head), ABS sensor failures
Suspension Notes:
Telelever system requires specific procedures for fork seal replacement; Paralever pivot bearings may require attention over time.
📚 Vehicle History
Brand Heritage
Manufacturer Origins:
Bayerische Motoren Werke AG (BMW), Germany, founded 1916
Model Evolution
Introduction Year:
1997
Design Philosophy:
Flagship touring motorcycle combining BMW's engineering prowess with ultimate rider and passenger comfort
Production
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Widely recognized for its comfort and capability as a long-distance touring machine, though sometimes criticized for weight and complexity compared to some rivals.
Ratings
Owner Satisfaction:
Generally high among owners who value its unique blend of performance, comfort, and BMW's build quality.
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