BMW K1200LT Service Repair Manual 1999-2003

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Variant: Touring Years Covered: 1999-2003 Codes Chassis Code Prefix: K589 👋 Introduction Market Position Vehicle Segment: Luxury Sport Touring Motorcycle Target...

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类型: Motorcycle

斯库: 319600

标签: 1999 2000 2001 2002 2003 BMW Cars K1200LT Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Model Variant:

Touring

Years Covered:

1999-2003

Codes

Chassis Code Prefix:

👋 Introduction

Market Position

Vehicle Segment:

Luxury Sport Touring Motorcycle

Target Audience:

Discerning riders seeking long-distance comfort, advanced technology, and premium build quality.

Competitive Analysis

Key Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture.

Key Features Vehicle

Engine Configuration:

Inline four-cylinder, longitudinally mounted engine.

Powertrain Type:

Shaft drive.

Comfort Features:

Electric windshield, heated grips and seat, integrated audio system, extensive luggage capacity.

Key Features Manual

Value Proposition:

Enables significant cost savings on dealership service and repairs through detailed DIY instructions.

Usability:

Designed for both novice and experienced mechanics, providing a structured approach to maintenance and repair.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF)

Page Count

Estimated Page Count:

High (typically 500+ pages for this type of manual)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components (pistons, rings, crankshaft, camshafts, valves, etc.).

Engine Management:

Detailed coverage of the Electronic Fuel Injection (EFI) system, ignition system, sensors, actuators, ECU diagnostics, and troubleshooting procedures.

Transmission:

Service and repair procedures for the gearbox, clutch (including hydraulic actuation), and final drive (shaft drive) system.

Chassis And Frame:

Inspection, maintenance, and repair of the aluminum frame, suspension components (front forks, rear shock absorber), and steering system.

Braking System:

Comprehensive details on the integral ABS braking system, including brake fluid replacement, caliper servicing, rotor inspection, and ABS component troubleshooting.

Electrical System:

Extensive wiring diagrams, component testing, troubleshooting for lighting, charging system, starter, instrumentation, comfort features, and audio systems.

Bodywork And Fairings:

Procedures for removal, installation, and repair of body panels, fairings, luggage systems (top case, panniers), and associated trim.

Fuel System:

Service and maintenance of the fuel tank, fuel pump, fuel lines, and injectors.

Cooling System:

Maintenance and repair of the liquid cooling system, including radiator, coolant pump, hoses, and thermostat.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, drive shaft lubrication, brake fluid flush, coolant service.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides for common and uncommon issues across all major systems.

Engine Rebuilding:

Step-by-step instructions for complete engine teardown, inspection of wear limits, component replacement, and reassembly.

Suspension Servicing:

Fork seal replacement, fork oil changes, rear shock absorber servicing and adjustment.

Electrical Diagnostics:

Testing of electrical circuits, fault finding for sensor issues, starter system diagnosis, and battery system checks.

Clutch Adjustment And Service:

Hydraulic clutch system bleeding, lever adjustment, and clutch plate inspection (if applicable to the model year).

Wheel Bearing Replacement:

Service procedures for front and rear wheel bearings.

Bodywork And Trim Removal:

Detailed instructions for dismantling and reassembling fairings, panels, and luggage components.

ABS System Maintenance:

Bleeding ABS system, component diagnostics, and troubleshooting.

Technical Depth

Depth Of Information:

Comprehensive from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications.

Diagnostic Capabilities:

Covers on-board diagnostics (OBD) where applicable, fault code interpretation, and sensor data analysis.

Torque Specifications:

Includes precise torque values for all critical fasteners, crucial for safe and proper assembly.

Special Tools:

Identifies required special tools and BMW-specific workshop equipment for certain procedures.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF, optimized for viewing and printing. May include searchable text functionality.

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs for clarity.

Binding Type

Digital Format Implication:

No physical binding, delivered as a digital file.

Paper Type

Digital Format Implication:

Not applicable (digital).

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, inline four-cylinder

Displacement:

1171 cc (71.6 cu in)

Bore X Stroke:

79 mm x 59 mm

Compression Ratio:

10.5:1

Performance

Horsepower:

Approx. 100 hp (74 kW) @ 7500 rpm (at crank)

Torque:

Approx. 115 Nm (85 lb-ft) @ 5500 rpm (at crank)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual throttle bodies per cylinder.

Fuel Type:

Unleaded premium gasoline (95 RON / 91 AKI)

Ignition System

Ignition Type:

Digital electronic ignition (BMW K-series specific ignition module).

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox with constant mesh

Features

Clutch Type:

Hydraulically actuated, single dry plate clutch

Final Drive:

Enclosed shaft drive

Gear Ratios

Gear Ratios:

Specific ratios detailed in manual, typically optimized for touring performance.

Fluid Specifications

Gearbox Oil Type:

BMW recommends SAE 75W/90 synthetic gear oil (e.g., BMW part number 83 22 0 429 748 or equivalent).

📐 Dimensions

Exterior

Length:

Approx. 2380 mm (93.7 in)

Width:

Approx. 930 mm (36.6 in) (including mirrors)

Height:

Approx. 1430 mm (56.3 in) (windshield up)

Weights

Dry Weight:

Approx. 347 kg (765 lbs)

Wet Weight:

Approx. 356 kg (785 lbs) (fully fueled)

Gross Vehicle Weight Rating:

Approx. 560 kg (1235 lbs)

Cargo

Luggage Capacity:

Integrated panniers and large top case with ample storage for touring gear.

🛡️ Safety Features

Ratings

Integral ABS (Anti-lock Braking System) – Standard on most models.

Active Features

Braking System Type:

BMW Motorrad Integral ABS, dual disc front, single disc rear with integrated ABS control.

Passive Features

Lighting:

Halogen headlights, comprehensive LED taillight and turn signals.

Chassis Design:

Sturdy aluminum frame providing stability and handling characteristics.

💡 Technology Features

Infotainment

Audio System:

Integrated AM/FM radio and cassette player (later models may have CD options). Often includes speakers and antenna. Potential for aftermarket upgrades.

Driver Assistance

Cruise Control:

Electronic cruise control system, a significant feature for long-distance touring comfort.

Connectivity

Instrument Cluster:

Comprehensive analog and digital instrument cluster displaying speed, RPM, fuel level, gear indicator, temperature, and warning lights. Often includes a diagnostic port for service computers.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Major Service Interval:

Typically around 20,000-40,000 km (12,000-24,000 miles), including valve clearance checks and spark plug replacement.

Brake Fluid Change:

Every 2 years.

Fluid Specifications

Engine Oil Specification:

BMW recommends SAE 5W-40 synthetic motorcycle oil meeting API SG/SH or JASO MA standards (e.g., BMW ADVANTEC Ultimate 5W-40).

Coolant Specification:

BMW Engine Coolant (ethylene glycol-based) – typically a 50/50 mix with distilled water. BMW part number 83 19 2 167 412.

Brake Fluid Specification:

DOT 4 brake fluid.

Known Issues

Electrical Connectors:

Corrosion in electrical connectors can lead to intermittent faults (e.g., starter relay, rear light).

Fuel Pump Reliability:

Early models may experience occasional fuel pump issues.

ABS Sensor Issues:

ABS sensor rings or wiring can be susceptible to damage or contamination, affecting ABS operation.

Clutch Slave Cylinder:

Potential for leaks from the clutch slave cylinder requiring replacement or seal kit.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Bayerische Motoren Werke AG (BMW) has a long and storied history in motorcycle manufacturing, dating back to the early 20th century, renowned for engineering excellence and innovation.

Model Evolution

K Series Development:

The K1200LT is an evolution of BMW's K-series, known for its innovative longitudinal inline-four engines and shaft drive, building upon the legacy of models like the K100 and K1100LT.

K1200Lt Positioning:

The LT ('Luxus Tourer') designation signifies its position as BMW's flagship touring motorcycle, emphasizing comfort, amenities, and long-distance capability.

Production

Production Years:

1999-2009 (with this specific manual covering 1999-2003 initial production).

🏆 Awards & Recognition

Recognitions

Critical Reception:

Generally well-received by critics and owners for its comfort, performance, and touring capability during its production run.

Ratings

Owner Satisfaction:

High owner satisfaction ratings for long-distance comfort and reliability when properly maintained.

Certifications

Manual Accuracy:

Authoritative and accurate technical information, directly derived from or aligned with BMW's official service documentation standards.