BMW K1200LT Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Generation Generation Designation: K589 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Sport Touring Motorcycle Target Audience: Long-distance riders, touring...

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类型: Motorcycle

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标签: BMW Cars K1200LT Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Generation

Generation Designation:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Luxury Sport Touring Motorcycle

Target Audience:

Long-distance riders, touring enthusiasts, owners seeking in-depth technical knowledge

Competitive Analysis

Key Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha FJR1300

Key Features

Distinctive Features:

Powerful inline-four engine, advanced rider aids (ABS, optional ASC), integrated luggage, comfortable ergonomics

Manual Value Proposition

Benefit To Owner:

Empowers owners with the knowledge to perform maintenance, diagnostics, and repairs, saving time and money while ensuring optimal vehicle performance and longevity.

📋 Manual Details

Coverage Areas

Model Years Covered:

1999-2009

Regional Coverage:

Global (all major markets)

Page Count

Estimated Page Count:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF, Instant Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnostics, tuning, fuel injection, ignition, cooling system

Transmission:

Gearbox, clutch, final drive, hydraulic actuation

Chassis And Frame:

Frame inspection, bodywork repair, fairings, luggage systems

Suspension:

Front and rear suspension, fork seals, shock absorbers, ABS integration

Brakes:

Brake system overhaul, ABS diagnostics, fluid replacement, caliper and rotor service

Electrical System:

Wiring diagrams, battery, charging system, lighting, ECU, sensors, diagnostic trouble codes (DTCs)

Fuel System:

Fuel tank, fuel pump, injectors, fuel lines, EVAP system

Exhaust System:

Exhaust manifold, catalytic converter, mufflers

Wheels And Tires:

Tire replacement, wheel balancing, bearing service

Comfort Features:

Heated grips, heated seats, electric windshield, audio system, cruise control

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, brake bleeding

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues

Repair:

Detailed repair instructions for all major and minor components

Rebuilds:

Engine and transmission overhaul procedures, component rebuilds

Electrical Diagnostics:

Wiring schematic interpretation, fault finding with multimeter and diagnostic tools

ABS Servicing:

ABS system bleeding, sensor diagnostics, hydraulic unit troubleshooting

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)

Diagnostic Focus:

In-depth diagnostic procedures, fault code interpretation, live data analysis

Specifications Detail:

Exact torque values, clearances, fluid capacities, electrical resistance values

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution diagrams and photographs

Layout:

Clear, organized layout with easy-to-follow steps

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-four cylinder, four-stroke

Displacement:

1171 cc (71.6 cu in)

Bore X Stroke:

79 mm x 59 mm

Compression Ratio:

11.5:1

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower:

100 hp (75 kW) @ 7,500 rpm (approx.)

Torque:

110 Nm (81 lb-ft) @ 5,500 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4

Fuel Type:

Unleaded Premium, 95 RON (octane rating)

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Type:

6-speed manual gearbox

Clutch:

Hydraulically actuated, multi-plate wet clutch

Final Drive:

Shaft drive

Features

Gear Ratios:

Refer to manual for specific gear ratios by model year

Fluid Requirements

Gearbox Oil Type:

SAE 75W-90 synthetic gear oil (e.g., BMW Hypoid Gear Oil SAF-XJ or equivalent)

Clutch Fluid Type:

DOT 4 brake fluid

📐 Dimensions

Exterior

Length:

Approx. 2400 mm (94.5 in)

Width:

Approx. 990 mm (39.0 in) at handlebars

Height:

Approx. 1600 mm (63.0 in) at windshield

Weights

Dry Weight:

Approx. 296 kg (653 lbs)

Wet Weight:

Approx. 322 kg (710 lbs)

Gross Vehicle Weight Rating:

500 kg (1102 lbs)

Cargo

Luggage Capacity:

Integrated top case and saddlebags

🛡️ Safety Features

Ratings

ABS Standard:

Yes (BMW Motorrad Integral ABS)

Traction Control Optional:

Yes (Automatic Stability Control - ASC)

Active Features

Linked Braking:

Integral ABS features linked front and rear braking actuation

Passive Features

Lighting System:

Halogen headlights, LED taillight and indicators

💡 Technology Features

Infotainment

Audio System:

Integrated radio/cassette or CD player with speakers

Controls:

Handlebar-mounted controls for audio and other functions

Driver Assistance

Cruise Control:

Standard electronic cruise control

Connectivity

Diagnostic Interface:

BMW diagnostic connector (often requires specific BMW interface cables and software for advanced diagnostics)

Comfort Technology

Windshield:

Electrically adjustable windshield

Heated Features:

Heated rider and passenger seats, heated grips

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first

Major Service Interval:

Every 20,000 km (12,000 miles) for valve clearance check and other inspections

Fluid Specifications

Engine Oil Type:

SAE 15W-40 or SAE 20W-50 synthetic motorcycle oil meeting API SG/JASO MA specifications

Engine Oil Capacity:

4.0 liters (4.2 US quarts) with filter change

Coolant Type:

BMW Advanced Antifreeze (or equivalent ethylene glycol-based coolant with corrosion inhibitors, blue color)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch wear, alternator brushes, rear shock absorber seals, fuel pump relay

Electrical Gremlins:

Intermittent electrical faults often related to wiring harness integrity or faulty sensors, especially on higher mileage units.

ABS Issues:

ABS modulator failure or sensor issues can occur, requiring specialized diagnostic tools and procedures found in the manual.

Filter Part Numbers

Oil Filter Part Number:

BMW: 11 42 7 673 541 (or equivalent aftermarket)

Air Filter Part Number:

BMW: 13 72 1 465 780 (or equivalent aftermarket)

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Motorcycle Division:

BMW Motorrad

Model Evolution

Predecessor:

BMW K1100LT

Key Updates:

Increased displacement, improved fuel injection, revised suspension, introduction of ABS and ASC options

Production

Production Years:

1999-2009

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Widely regarded as one of the premier sport-touring motorcycles of its era, praised for comfort, performance, and long-distance capability.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its touring prowess and build quality.

Certifications

Emission Standards:

Meets relevant emission standards for its production years.