Bmw K1200LT Service Workshop Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Type: Touring Motorcycle Generation Generation Designation: First Generation (K589) Production Start Year: 1999 Production End Year: 2009 Codes Chassis Code: K589...

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标签: BMW Cars K1200LT Misc Motorcycle

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Description

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Model Type:

Touring Motorcycle

Generation

Generation Designation:

First Generation (K589)

Production Start Year:

Production End Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Category:

Luxury Touring Motorcycle

Target Audience:

Long-distance touring riders seeking comfort, features, and performance.

Competitive Analysis

Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture.

Key Differentiators:

BMW's signature Boxer engine feel (though this is an inline-4), advanced engineering, and handling characteristics.

Key Features

Feature 1:

Spacious and comfortable rider and passenger accommodations.

Feature 2:

Integrated luggage system for ample storage.

Feature 3:

Advanced electronic features like cruise control and electric windscreen.

Feature 4:

Powerful inline-four engine providing strong torque and smooth operation.

📋 Manual Details

Coverage Areas

Engine Service:

Complete overhaul, diagnosis, and repair of the K1200LT engine.

Transmission Service:

Clutch, gearbox, final drive inspection, maintenance, and repair procedures.

Electrical System:

Wiring diagrams, component testing, diagnosis, and repair of all electrical systems.

Chassis And Suspension:

Fork, rear shock, swingarm, wheel bearing, and steering head bearing service.

Braking System:

ABS (Integral ABS II), caliper, disc, and hydraulic system maintenance and repair.

Fuel System:

Fuel injection system (BMS-K), fuel pump, injectors, and EVAP system.

Cooling System:

Radiator, fan, water pump, thermostat, and coolant service.

Exhaust System:

Catalytic converter, muffler, and exhaust pipe service and inspection.

Bodywork And Fairings:

Disassembly, reassembly, and repair of all body panels and fairings.

Diagnostics And Troubleshooting:

Fault code diagnosis, common problems, and step-by-step troubleshooting guides.

Maintenance Schedule:

Detailed service intervals for all routine maintenance tasks.

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

1171cc DOHC Inline-4 Cylinder Engine

Engine Management:

Bosch Motronic BMS-K Engine Management System

Fuel Delivery:

Fuel Injection, ECU controlled

Ignition System:

Electronic Ignition, Dual Spark Plugs per Cylinder

Transmission:

6-Speed Constant Mesh Gearbox

Final Drive:

Shaft Drive with Paralever System

Suspension Front:

Duolever Front Suspension System

Suspension Rear:

Monolever Rear Suspension System

Brakes Front:

Dual Disc Brakes with Integral ABS II

Brakes Rear:

Single Disc Brake with Integral ABS II

Electrical System Component:

Lighting, Indicators, Horn, Battery, Charging System, Starter Motor

Instrumentation:

Dashboard Displays, Warning Lights, Speedometer, Tachometer

Comfort Features:

Electric Windscreen, Heated Grips, Heated Seats, Cruise Control, Reverse Gear

Audio System:

BMW Audio System (if equipped)

Procedures Included

Engine Overhaul:

Complete top-end and bottom-end engine rebuild procedures.

Valve Adjustment:

Correct procedure for checking and adjusting valve clearances.

Clutch Replacement:

Step-by-step guide for clutch disc and pressure plate replacement.

Transmission Rebuild:

Detailed instructions for gearbox disassembly and reassembly.

Suspension Fork Service:

Fork seal replacement, oil change, and internal component service.

Rear Shock Overhaul:

Service procedures for the rear shock absorber.

Brake System Bleeding:

Correct procedure for bleeding the Integral ABS II braking system.

Fuel Injector Cleaning:

Procedure for cleaning and testing fuel injectors.

Wiring Harness Repair:

Diagnostic and repair procedures for electrical wiring issues.

Body Panel Removal Installation:

Detailed guide for fairing and body panel removal and reinstallation.

Cruise Control Setup Diagnosis:

Installation and troubleshooting of the cruise control system.

Reverse Gear Operation Maintenance:

Information on the electric reverse gear system.

Diagnostic Troubleshooting Charts:

Systematic approach to diagnosing common and complex issues.

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine and transmission rebuilds.

Diagnostic Level:

Advanced diagnostics including ECU fault code interpretation and system testing.

Repair Scope:

Covers all mechanical, electrical, and electronic components.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF document, allowing for quick keyword access to information.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Diagram Detail:

Detailed part diagrams with exploded views.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, four-stroke

Displacement:

1171 cc

Bore X Stroke:

79 mm x 59 mm

Compression Ratio:

11.5:1

Valve Train:

DOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower:

100 hp @ 7500 rpm (approx.)

Torque:

115 Nm (85 lb-ft) @ 6000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Bosch Motronic BMS-K

Fuel Type:

Unleaded Premium (95 RON / 91 AKI)

Fuel Tank Capacity:

24 Liters (6.3 US gal)

🔧 Transmission

Standard

Transmission Type:

6-speed, claw-shifted, constant mesh gearbox

Clutch Type:

Single dry plate, mechanically operated

Final Drive:

Shaft drive

Features

Reverse Gear:

Electric reverse gear

📐 Dimensions

Exterior

Length:

2420 mm (95.3 in)

Width Over Fairings:

990 mm (39.0 in)

Height Over Windscreen:

1630 mm (64.2 in)

Weights

Dry Weight:

339 kg (747 lbs)

Gross Vehicle Weight Rating:

570 kg (1257 lbs)

🛡️ Safety Features

Ratings

Integral ABS II (Anti-lock Braking System)

Active Features

Lighting:

Halogen Headlight, LED Taillight, Turn Signals

Braking System Type:

Linked Integral ABS II

Passive Features

Fairing Design:

Full aerodynamic fairing for rider protection from elements.

Passenger Features:

Comfortable passenger seat with backrest and armrests.

💡 Technology Features

Infotainment

Audio System Features:

AM/FM Radio, CD Player (early models), auxiliary input, weather band (often integrated with CB radio option).

Driver Assistance

Cruise Control:

Electronically controlled cruise control system.

Braking ABS:

Integral ABS II providing linked braking and anti-lock functionality.

Connectivity

Diagnostic Port:

BMW proprietary diagnostic connector for electronic diagnostics.

Comfort Features Tech

Electric Windscreen:

Electrically adjustable windscreen for variable wind protection.

Heated Elements:

Heated grips and heated rider/passenger seats for cold-weather comfort.

Power System:

12V Electrical System with 700W Alternator.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km (6,000 miles) or annually.

Valve Check:

Every 20,000 km (12,000 miles).

Spark Plug Replacement:

Every 40,000 km (24,000 miles).

Brake Fluid Change:

Every 2 years.

Fluid Specifications

Engine Oil Type:

SAE 5W-40 Synthetic Motorcycle Oil, API SG/SH or JASO MA compliant.

Engine Oil Capacity:

Approx. 4.0 Liters (4.2 US quarts) with filter.

Transmission Oil Type:

SAE 75W-90 Synthetic Gear Oil (API GL-5 or GL-4/GL-5).

Transmission Oil Capacity:

Approx. 1.0 Liter (1.1 US quarts).

Final Drive Oil Type:

SAE 75W-90 Synthetic Gear Oil (API GL-5 or GL-4/GL-5).

Final Drive Oil Capacity:

Approx. 220 ml (7.4 US fl oz).

Coolant Type:

BMW approved mixture of Ethylene Glycol and distilled water (50/50).

Brake Fluid Type:

DOT 4 Brake Fluid.

Known Issues

Issue 1:

Sticking starter motor solenoid (requires solenoid replacement or cleaning).

Issue 2:

Water pump seal leaks (common on higher mileage units).

Issue 3:

ABS modulator issues (rare, but can be costly to repair).

Issue 4:

Heated grip elements can fail over time.

📚 Vehicle History

Brand Heritage

Heritage Focus:

BMW Motorrad's legacy of engineering excellence and rider-focused design.

Model Evolution

Predecessor:

K1100LT

Key Updates Over Production:

Introduction of Integral ABS II, enhanced electrical system, revised ECU mapping, improved seating comfort.

Production

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Recognition Type:

Consistently rated as a top touring motorcycle by enthusiasts and publications for its comfort and long-distance capability.

Ratings

Owner Satisfaction:

Generally high owner satisfaction due to its touring prowess and build quality.

Certifications

Certification Type:

Meets all relevant European and North American emissions and safety standards for motorcycles of its era.