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BMW K1200LT Motorcycle Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Codes Chassis Code: K1200LT 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Competitive Analysis Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki...
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BMW K1200LT Motorcycle Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Codes
Chassis Code:
K1200LT
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Competitive Analysis
Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Voyager, Yamaha Royal Star Venture
Key Features
Features:
Comfortable ergonomics for long-distance riding, substantial fairings for weather protection, integrated luggage systems, powerful engine, advanced touring features (e.g., premium audio, cruise control, heated grips/seats).
📋 Manual Details
Coverage Areas
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Pages:
Detailed content implies several hundred pages. Specific count not provided, but comprehensive coverage suggests extensive documentation.
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control
Transmission:
Clutch, gearbox, final drive (shaft drive)
Brakes:
Brake system components, ABS, fluid service, caliper and master cylinder overhaul
Electrical:
Wiring diagrams, lighting, starting and charging system, battery, instruments, ECU, diagnostic connectors
Suspension:
Front fork (Telelever or Duolever depending on specific sub-model), rear shock absorber, linkage systems
Bodywork:
Fairings, body panels, seats, storage compartments, luggage systems
Chassis Frame:
Frame components, steering head bearings, swingarm
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain/shaft drive adjustments, brake fluid flush
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, electrical system troubleshooting and repair
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides
Disassembly Assembly:
Detailed step-by-step instructions for component removal and installation
Diagnostics:
On-board diagnostics (OBD) information, fault code interpretation, diagnostic tool usage
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls and detailed troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
Digital download, quality dependent on source. Typically high-resolution for clarity of diagrams and text.
Binding Type
Binding:
Not applicable for digital download. If printed, typically spiral-bound or perfect-bound for usability.
Paper Type
Paper:
Not applicable for digital download.
⚙️ Engine Specifications
Primary Engine
Type:
Inline 4-cylinder, four-stroke
Displacement:
1171 cc (For earlier K1200LT models, later K1200LT models transitioned to 1200cc, verify specific model year)
Bore X Stroke:
Typically around 79 mm x 59 mm (specifics can vary slightly based on exact year)
Compression Ratio:
Approximately 10.0:1 to 10.5:1 (verify specific year)
Valvetrain:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 98-110 hp @ 6500-7000 rpm (figures vary by model year and specific tuning)
Torque:
Approx. 115-120 Nm @ 5000-5500 rpm (figures vary by model year and specific tuning)
Fuel System
Induction:
Electronic Fuel Injection (EFI) - Bosch Motronic or similar
Fuel Type:
Unleaded Premium, 91+ RON (Research Octane Number)
Fuel Tank Capacity:
Approximately 24 Liters (6.3 US gallons)
🔧 Transmission
Standard
Type:
5-speed manual, constant mesh
Clutch:
Hydraulically operated, multi-plate wet clutch
Features
Final Drive:
Shaft drive
Transmission Fluid:
BMW recommends specific gearbox oil (e.g., SAE 75W/90 GL-4 or GL-5). Consult manual for exact specification and capacity.
📐 Dimensions
Exterior
Length:
Approx. 2500 mm (98.4 inches)
Width:
Approx. 950 mm (37.4 inches) (including mirrors)
Height:
Approx. 1630 mm (64.2 inches) (with windscreen)
Weights
Dry Weight:
Approx. 320 kg (705 lbs)
Wet Weight:
Approx. 345 kg (761 lbs) (fully fueled, with standard equipment)
Max Payload:
Typically around 220-250 kg (485-550 lbs), including rider and luggage.
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad Integral ABS is standard or optional on most models within this range. Consult specific model year for confirmation.
Active Features
Braking System:
Linked Integral ABS braking system. Typically dual disc front, single disc rear.
Lighting:
Halogen headlight (or HID on later models), LED taillight and indicators.
Passive Features
Bodywork Design:
Aerodynamic fairings designed to deflect wind and weather, providing rider comfort and safety.
Chassis Stability:
Robust chassis and suspension design contributing to high-speed stability.
💡 Technology Features
Infotainment
Audio System:
Integrated premium sound system, often with CD player and/or radio, AM/FM, and speaker system. Many models featured compatibility with aftermarket upgrades or integration with rider communication systems.
Cruise Control:
Electronic cruise control is typically standard on the LT model for comfortable long-distance travel.
Driver Assistance
ABS:
Integral ABS (see safety section)
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for connecting diagnostic tools to read fault codes and monitor engine parameters.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually. Consult manual for exact interval and oil specification.
Spark Plugs:
Intervals vary, often around 20,000 - 30,000 km (12,000 - 18,000 miles). Manual will specify exact type and replacement interval.
Brake Fluid Flush:
Typically every 2 years regardless of mileage due to moisture absorption.
Final Drive Oil Change:
Recommended every 20,000 km (12,000 miles) or as per manual.
Fluid Specifications
Engine Oil:
BMW Motorrad recommends specific synthetic engine oil, e.g., Castrol Power RS Racing 4T 10W-50 or equivalent API SG/JASO MA. Consult manual for exact viscosity and API/JASO rating.
Coolant:
BMW recommends a mixture of distilled water and ethylene glycol-based antifreeze. Typically a 50/50 mix. Consult manual for exact type and color coding (e.g., blue or green).
Brake Fluid:
DOT 4 or DOT 5.1. Consult manual for specific recommendation and type to avoid ABS system damage.
Known Issues
Common Problems:
Electrical connectors can corrode; ABS modulator issues; final drive spline wear (proper lubrication is key); fuel pump issues; starter motor brushes wear. The manual provides troubleshooting for these and more.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long-standing reputation for engineering excellence, innovation, and producing high-quality, durable motorcycles, particularly in the touring segment.
Model Evolution
K Series Evolution:
The K1200LT is part of BMW's K-series, known for its technologically advanced inline-four cylinder engines. It evolved from earlier K1100LT and K100LT models, offering increased power, improved comfort, and advanced features.
Production
Production Period:
The K1200LT was produced from 1999 to 2009. This manual covers the later models of this generation.
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2004-2009 K1200LT are not explicitly listed here, the model was widely recognized in its class for comfort, performance, and touring capability, often receiving favorable reviews from motorcycle publications and winning 'best touring bike' accolades within specific segments.
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